ABB IRB 1200 - Page 6

1153 Maintenance
1153.1 Introduction ......................................................................................................
1163.2 Maintenance schedule .......................................................................................
1163.2.1 Specification of maintenance intervals ........................................................
1173.2.2 Maintenance schedule .............................................................................
1193.3 Inspection activities ...........................................................................................
1193.3.1 Inspecting the robot paint .........................................................................
1203.3.2 Inspecting the robot cabling .....................................................................
1213.3.3 Inspecting the information labels ................................................................
1263.3.4 Inspecting mechanical stops ....................................................................
1293.3.5 Inspecting timing belts ............................................................................
1323.3.6 Inspecting the signal lamp (option) .............................................................
1343.4 Replacement/changing activities ..........................................................................
1343.4.1 Replacing the battery pack .......................................................................
1443.4.2 Replacing the sealing set on tool flange of Hygienic robots .............................
1493.5 Cleaning activities .............................................................................................
1493.5.1 Cleaning the IRB 1200 ..............................................................................
1523.5.2 Cleaning the IRB 1200 with protection type Hygienic ......................................
1574 Repair
1574.1 Introduction ......................................................................................................
1584.2 General procedures ...........................................................................................
1584.2.1 Cut the paint or surface on the robot before replacing parts ............................
1614.2.2 Mounting instructions for sealings ..............................................................
1644.2.3 Sealing differences depending on protection class ........................................
1654.2.4 Swing sealing plug for Clean Room, food grade lubrication and Hygienic robots ..
1694.3 Cable harness ..................................................................................................
1694.3.1 Replacing the main cable package .............................................................
245
4.3.2 Replacing the axis-4 FPC unit, housing extender unit and housing extender sealings
.............................................................................................................
2774.3.3 Replacing the axis-5 FPC unit ...................................................................
2914.3.4 Replacing the EIB/SMB unit ......................................................................
3084.4 Upper and lower arms ........................................................................................
3084.4.1 Replacing the lower arm ..........................................................................
3774.4.2 Replacing the signal lamp ........................................................................
3804.4.3 Replacing the tubular spare parts ..............................................................
4184.4.4 Replacing the axis-3 radial sealing and sealing ring ......................................
4544.4.5 Replacing the axis-2 mechanical stop .........................................................
4574.4.6 Replacing the axis-3 mechanical stop .........................................................
4604.4.7 Replacing the axis-4 mechanical stop .........................................................
4924.5 Swing and base ................................................................................................
4924.5.1 Replacing the base spare parts (base, axis-1 radial sealing, protection sleeve) ...
5724.5.2 Replacing the swing spare parts (swing, axis-2 radial sealing) ........................
6384.5.3 Replacing the axis-1 mechanical stop .........................................................
6414.6 Motors and gearboxes .......................................................................................
6414.6.1 Replacing the axis-1 gear unit ....................................................................
6424.6.2 Replacing the axis-2 drive unit ..................................................................
6644.6.3 Replacing the axis-3 drive unit ..................................................................
6864.6.4 Replacing the axis-4 gearbox, drive shaft and pulley .....................................
7284.6.5 Replacing the axis-4 motor with pulley .......................................................
7404.6.6 Replacing the axis-4 timing belt .................................................................
7584.6.7 Replacing the axis-5 motor with pulley .......................................................
7714.6.8 Replacing the axis-5 timing belt .................................................................
7784.6.9 Replacing the axis-5 and axis-6 drive unit ...................................................
8055 Calibration
8055.1 Introduction to calibration ...................................................................................
8055.1.1 Introduction and calibration terminology ......................................................
6 Product manual - IRB 1200
3HAC046983-001 Revision: S
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