ABB IRB 2600 Series User Manual

1042.8 Electrical connections ........................................................................................
1042.8.1 Robot cabling and connection points ..........................................................
1082.8.2 Customer connection on robot ...................................................................
1112.8.3 Customer connections on upper arm ..........................................................
1133 Maintenance
1133.1 Introduction ......................................................................................................
1143.2 Maintenance schedule and expected component life ...............................................
1143.2.1 Specification of maintenance intervals ........................................................
1153.2.2 Maintenance schedule .............................................................................
1183.2.3 Expected component life .........................................................................
1193.3 Inspection activities ...........................................................................................
1193.3.1 Inspecting oil level, axis-1 gearbox .............................................................
1243.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
1273.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
1293.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
1313.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
1333.3.6 Inspecting the cable harness .....................................................................
1353.3.7 Inspecting information labels .....................................................................
1373.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
1403.3.9 Inspecting additional mechanical stops .......................................................
1423.3.10 Inspecting dampers .................................................................................
1443.3.11 Inspecting the pressure relief valve ............................................................
1463.3.12 Inspecting Signal lamp (option) ..................................................................
1483.4 Replacement / Changing activities ........................................................................
1483.4.1 Type of lubrication in gearboxes ................................................................
1503.4.2 Changing the oil, axis 1 gearbox on floor mounted robots ...............................
1583.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
1633.4.4 Changing the oil, axis-2 gearbox ................................................................
1673.4.5 Changing the oil, axis-3 gearbox ................................................................
1713.4.6 Changing the oil, axis-4 gearbox ................................................................
1753.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
1793.4.8 Replacing SMB battery .............................................................................
1843.5 Cleaning ..........................................................................................................
1843.5.1 Cleaning the IRB 2600/IRB 2600 ID .............................................................
1874 Repair
1874.1 Introduction ......................................................................................................
1884.2 General procedures ...........................................................................................
1884.2.1 Performing a leak-down test ......................................................................
1894.2.2 Mounting instructions for bearings .............................................................
1914.2.3 Mounting instructions for seals ..................................................................
1934.2.4 Cut the paint or surface on the robot before replacing parts ............................
1944.2.5 The brake release buttons may be jammed after service work .........................
1954.3 Complete robot .................................................................................................
1954.3.1 Removing the complete cable harness ........................................................
2074.3.2 Refitting the complete cable harness ..........................................................
2224.3.3 Replacing the cable harness in the upper arm - IRB 2600ID ............................
2344.3.4 Replacing SMB unit .................................................................................
2404.3.5 Replacing the brake release board .............................................................
2454.4 Upper arm .......................................................................................................
2454.4.1 Replacing the complete upper arm .............................................................
2554.4.2 Replacing complete tubular shaft unit .........................................................
2624.4.3 Replacing wrist unit .................................................................................
2684.4.4 Measuring the play, axis 5 .........................................................................
2704.4.5 Measuring the play, axis 6 .........................................................................
2724.4.6 Measuring the play, axis 5 (ID upper arm) ....................................................
2754.4.7 Measuring the play, axis 6 (ID upper arm) ....................................................
6 Product manual - IRB 2600
3HAC035504-001 Revision: Q
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Table of contents

ABB IRB 2600 Series Specifications

General

Number of Axes	6
Robot Control	IRC5
Mounting	wall
Protection	IP67
Max Speed	Axis 1: 180°/s
Reach	1.65 m / 1.85 m