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OmniCore C30
ABB OmniCore C30 User Manual
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Look
at
the
following
block
diagram
to
understand
how
power
is
connected
from
incoming
and
forward.
Block
diagram
Robo
t s
i
gnal
e
xcha
nge
proxy K2
Moto
r conn
ect
or
X
1
Ma
nipu
lator
Po
wer u
n
i
t
A
1
Brake signal
Brake signal
Fl
o
or
c
a
bl
e
X
2
X6
X7
Cont
actor
Q1
& Q
2
xx1800001835
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Product
manual
-
OmniCore
C30
513
3HAC060860-001
Revision:
P
©
Copyright
2019-2022
ABB.
All
rights
reserved.
6
Troubleshooting
6.2.4
Problem
releasing
the
robot
brakes
Continued
512
514
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
13
Safety
15
Safety Information
15
Limitation of Liability
15
Safety Data
16
Requirements on Personnel
17
Safety Signals and Symbols
18
Safety Signals in the Manual
18
Safety Symbols on Controller Labels
20
Robot Stopping Functions
23
Protective Stop and Emergency Stop
23
About Emergency Stop
25
Enabling Device and Hold-To-Run Functionality
26
Robot Operating Modes
27
About the Manual Mode
27
About the Automatic Mode
29
Safety During Installation and Commissioning
30
Safety During Operation
33
Safety During Maintenance and Repair
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Controller Description
37
Omnicore C30
37
Technical Data for Omnicore C30 Controller
38
Safety Functions and Safety Related Data for Omnicore C30
44
The Unit Is Sensitive to ESD
47
Handling of Flexpendant
48
Network Security
49
Open Source and 3Rd Party Components in Robotware
50
ABB Ability
51
Installation and Commissioning
53
Introduction to Installation and Commissioning
53
Installation Activities
54
Transporting and Handling
55
Unpacking
55
Storing
56
On-Site Installation
57
Required Installation Space
57
Mounting the Controller with 19" Rack Mounting Kit [3002-1]
61
Mounting the Controller with Vertical Mounting Kit [3002-2]
64
Replacing the Controller from Vertical Mounting Kit To19" Rack Mounting Kit
68
Mounting the Controller with Desktop Mounting Kit [3001-2]
71
Mounting the Flexpendant Holder
75
Changing the Fan Control Functionality
81
Electrical Connections
82
Connectors on the Omnicore C30 Controller
82
Connecting Cables to the Controller
85
Connecting the Manipulator to the Controller
91
Fitting the Connector
92
Connecting Power Supply to and Grounding the Controller
97
Detaching and Attaching a Flexpendant
100
Ethernet Networks on Omnicore
104
Descriptions for Connectors
112
Configuring Robot Stopping Functions
126
Programmable Stop Functions
130
I/O System
133
Available Industrial Networks
133
Scalable I/O, Internal and External
135
Installing Options
136
Installing the Harness for Double SMB
136
Installing the Scalable I/O Devices
141
Installing the Ethernet Extension Switch
145
Installing the Power Supply Optional Device and the Harness 24 V Extension
152
Installing the Fieldbus Master and the Devicenet Harness
167
Installing Add-On Devices
194
Installing the Scalable I/O Add-On Devices
194
Installing the Conveyor Tracking Module
195
Installing Integrated Vision
197
Initial Test before Commissioning
200
Maintenance
201
Maintenance Schedule, Omnicore
201
Inspection Activities
203
Inspection of Controller
203
Cleaning Activities
205
Cleaning of the Controller Cabinet
205
Cleaning the Flexpendant
206
Changing/Replacing Activities
208
Replacement of Air Filter Element for the Controller with Vertical Mounting Kit
208
Function Tests
212
Function Test of Emergency Stop
212
Function Test of Manual, Auto, and Manual Full Speed Mode with Flexpendant
213
Function Test of Three-Position Enabling Device
214
Function Test of Safety Switches
215
Function Test of Automatic Stop
216
Function Test of General Stop
217
Function Test of External Emergency Stop
218
Function Test of ESTOP_STATUS Output
219
Function Test of Reduced Speed Control
220
Repair
221
Introduction to Repair
221
Replacing Parts Inside the Controller
222
Opening the Robot Controller
222
Replacing the Axis Computer
231
Replacing the Fans
236
Replacing the Standard Fans
238
Replacing the Small Fans
251
Replacing the Main Computer Fan
264
Replacing the Robot Signal Exchange Proxy
282
Replacing the Ethernet Switch
290
Replacing the Connected Services Gateway
299
Replacing the Scalable I/O Unit
308
Replacing the Safety Digital Base Device
313
Replacing the Main Computer
318
Replacing the Power Unit
358
Replacing the Power Supply
365
Replacing the Drive Unit
373
Replacing the Fieldbus Master
384
Replacing Parts on the Front Panel
411
Replacing the Manipulator Signal Connector (SMB)
411
Replacing the Motor Connector
416
Replacing the Motor Connector
418
Replacing the Motor Connector for CRB 15000 Controller
424
Replacing the Incoming Mains Connector
434
Replacing the HMI Signal (Flexpendant) Connector
439
Replacing the Process Connectors
455
Replacing the Harness CFI Connection
471
Replacing the IP20 Power Outlet Connector
475
Replacing Parts on the Flexpendant
491
Replacing the Power Cable and Power Cable Cover
491
Replacing the Joystick Protection
495
Replacing the Fasten Strip
498
Troubleshooting
499
Introduction to Troubleshooting
499
Troubleshooting Fault Symptoms
501
No Leds Are Lit on the Controller
502
Start-Up Failure
507
System Update Failure
511
Problem Releasing the Robot Brakes
512
Problem Starting or Connecting the Flexpendant
517
Problem Using the Joystick
522
Controller Fails to Start
523
Reflashing Firmware Failure
524
Inconsistent Path Accuracy
525
Controller Is Overheated
527
Troubleshooting Units
528
Troubleshooting Leds in the Controller
528
Troubleshooting the Flexpendant
529
Troubleshooting the Drive Unit
530
Troubleshooting the Power Unit
532
Troubleshooting Fieldbuses and I/O
537
Troubleshooting the Connected Services Gateway
538
Troubleshooting the Ethernet Switch
543
Troubleshooting the Axis Computer
545
Troubleshooting the Main Computer
547
Troubleshooting the Power Supply
550
Troubleshooting the Robot Signal Exchange Proxy
555
Decommissioning
563
Introduction to Decommissioning
563
Environmental Information
564
Reference Information
567
Introduction
567
Applicable Standards
568
Unit Conversion
569
Standard Toolkit for Controller
570
Screw Joints
571
Weight Specifications
572
Lifting Accessories and Lifting Instructions
573
Spare Parts
575
Controller Parts
576
Controller System Parts
576
Logic Parts
582
Application Parts
584
Cabinet Parts
587
Miscellaneous Parts
589
Cables
592
Flexpendant Parts
596
Manipulator Cables
597
Customer Cables - CP/CS Connectors (Option)
599
Customer Cables - Ethernet Floor Cables
600
Index
601
4
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ABB OmniCore C30 Specifications
General
Brand
ABB
Model
OmniCore C30
Category
Controller
Language
English
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