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Altendorf F45 ProDrive User Manual

Altendorf F45 ProDrive
207 pages
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Operating Manual F45 ProDrive
1.6 /2016
GB
003
0000010038
Translation of the original operating instructions

Table of Contents

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Altendorf F45 ProDrive Specifications

General IconGeneral
BrandAltendorf
ModelF45 ProDrive
CategorySaw
LanguageEnglish

Summary

Foreword

Identification

Machine Identification

Details about the type plate and machine identification data.

Certificates

Declaration of conformity and applicable directives.

Marks of Conformity

Overview of CE, GS, wood dust, and C US marks.

Product Description

Marking and Pictograms

Displays safety warning pictograms used in the manual.

Intended Use and Materials

Specifies materials the saw is designed to cut and those it is not.

Dimensions and Weights

Table detailing machine dimensions and weights based on sliding table length.

Auxiliary Power Requirements

Electrical specifications, voltage tolerance, and connection requirements.

Emissions

Details on noise, dust, and electromagnetic compatibility.

Ambient Conditions

Specifies requirements for transport, storage, and operating environments.

Safety Information

General safety guidelines for operating the woodworking machine.

Operational Safety

Key safety points for safe operation, tool use, and workplace practices.

Safety Devices

Lists mechanical and electrical safety features of the machine.

Top Safety Hood and Riving Knife

Details on the top safety hood and riving knife functions and types.

Handling Batteries and Accumulators

Safety information and regulations for handling lithium batteries.

Definitions

Description of Machine

Illustrated overview of the sliding table saw components.

Terms and Definitions

Glossary of technical terms used in the manual, like scoring, kick-back, etc.

Transport, Siting, and Installation

Transport Guidelines

Guidelines for transporting the sliding table saw, including packaging and handling.

Installation Site Safety

Requirements for the installation site and safety clearances.

Telescopic Tube Assembly

Steps for assembling the telescopic tube for the swinging arm.

Main Table Length Extension Assembly

Assembly instructions for the main table length extension.

Rip Fence Assembly

Assembly instructions for the rip fence.

Cross-slide and Crosscut Fence Installation

Instructions for installing the cross-slide and crosscut fence.

Sliding Table Installation

Steps for installing the bottom, middle, and top carriages of the sliding table.

Electrical Connection

Information on mains connection, wiring, and safety precautions.

Extraction System Connection

Details on connecting the extraction system, including hose requirements.

Basic Machine Setting

Procedures for checking and adjusting the machine's basic settings.

Swinging Arm Check

Instructions for checking the swinging arm settings.

Sub-rollers on Sliding Table

How to check and set the sub-rollers on the sliding table.

Main Table Adjustment

Procedures for checking and adjusting the main table.

Cross-slide Height Adjustment

Instructions for checking and setting the cross-slide height.

Setting Free Cut

How to set the free cut for the sliding table and rip fence.

Angle Cut Adjustment

Procedures for checking and setting the angle cut.

0° Saw Blade Setting

How to check and set the saw blade to a 0° position.

Operating

Safe Operation of Dimension Saw

General safety guidelines for operating the dimension saw.

Cross-slide and Crosscut Fence Usage

How to install and use the crosscut fence in different positions.

Rip Fence Usage

How to set and use the rip fence for parallel cuts.

Double Roller Carriage Operation

Overview of sliding table operating elements for manual and TIP SERVO.

Working Examples

General information and tips for performing various saw cuts.

Machine Operation

How to operate the main switch, saw drives, and set speed.

Main Switch Functionality

Details on the location and function of the main switch.

Switching Saw Drives On/Off

How to start and stop the main and scoring saw drives.

Setting Saw Speed

How to change the rotational speed of the main saw drive.

Fitting the Main Saw Blade

Steps for fitting the main saw blade using the AKE clamping system.

Saw Blade Recommendations

Guidance on selecting saw blades based on material and cutting speed.

Table Locking Mechanism

How to use the sliding table interlock to lock the table in position.

ProDrive Screen Controls

Overview of the ProDrive screen controls and basic operation.

Function Button Block Explained

Description of the function keypad buttons and their uses.

Height Adjustment Procedure

How to adjust the cutting height using the screen controls.

Tilt Adjustment Procedure

How to adjust the tilt angle of the saw blade, including safety precautions.

Motor-Driven Rip Fence Adjustment

How to adjust the motor-driven rip fence.

Variable Speed Adjustment

How to adjust the rotational speed of the saw unit.

Scoring Saw Operation

How to adjust the cutting height and side position of the scorer.

RAPIDO Plus Scoring Saw

Operation and adjustment of the RAPIDO Plus scoring system.

CNC Crosscut Fence UNO Operation

How to adjust the CNC crosscut fence.

Vacuum Clamping in Sliding Table

How to operate the vacuum clamping system.

Menu Navigation

Navigating the main and user menus.

Programs Functionality

How to run, change, and create programs.

Protection Hood Operation

How to swing away the protection hood and warnings for special use.

Optional Modules Overview

Overview of available optional modules.

Scorer Tilting to One Side

Information on the scorer unit that tilts to one side.

Scorer Tilting to Both Sides

Available scorer systems for machines tilting to both sides.

Mitre Fences Explained

Description of single-sided and double-sided mitre fences.

DIGIT L Dimension Display Unit

How to operate the DIGIT L dimension display unit.

DIGIT LD Angle and Length Display

How to operate the DIGIT LD digital angle and length display.

DIGIT X Rip Fence Display

Using the DIGIT X digital display for rip fence settings.

Parallel Cutting Device Usage

How to use the PALIN and PALIN_D parallel cutting devices.

Workpiece Hold-Down Devices

Description of manual quick-action clamp and Klemmfix.

Cross-slide Width Extension

How the cross-slide width extension facilitates work with large format pieces.

Additional Cross-slide Functionality

Optional equipment for support extension on large or unwieldy boards.

LASER Cutting Line Display

How the laser beam shows the cutting line and safety warnings.

Coolant Spray Device Operation

Using the coolant spray device to improve cutting quality on plastics and alloys.

TIP-SERVO-DRIVE Assistance

How the TIP-SERVO-DRIVE assists the operator during sawing.

Cleaning and Care

Safety Measures for Cleaning

General safety warnings before performing maintenance or cleaning.

User Maintenance and Cleaning

Regular cleaning tasks for the machine and its environment.

CNC Rip Fence Lubrication

Quantity of lubricant and lubrication process for the CNC rip fence.

Lubricant Selection Guide

Table of recommended lubricants and manufacturers.

Maintenance by Qualified Persons

Checking the winding shield of the motor.

Faults, Problems, and Troubleshooting

Machine Diagnosis System

How the display indicates actuated limit switches and function groups.

Motor Overload Protection

Explanation of motor overload protection and automatic shutdown.

Troubleshooting Faults and Messages

Table of common faults, their causes, and troubleshooting steps.

Electronic Brake Module Explained

Explanation of the electronic brake module and its function.

Technical Data

Standard Equipment Features

Lists features included as standard equipment on the machine.

Special Equipment Options

Details on available special equipment options for the machine.

Maintenance and Repairs

General Spare Parts Information

General information on spare parts and ordering procedures.

Customer Service Contact Information

Contact information for Altendorf customer service.

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