2002 Buell S3T: Maintenance 1-7
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Front and rear wheel bearings (1.8 TIRES AND WHEELS) I I I I Check for wear and corrosion. Replace in sets only.
Primary drive/transmission fluid (1.9 CLUTCH)
REAR WHEEL SUPPORT STAND (Part No. B-41174)
R IRIRIRIRIRIR Fluid type and amount
1.0 quart (0.95 liter) of SPORT-TRANS FLUID (Part No. 98854-96)
Fluid level
Fluid should reach bottom of clutch spring with motorcycle upright
(not on side stand).
Drain plug torque
14-21 ft-lbs (19-29 Nm)
Transmission magnetic drain plug (1.9 CLUTCH)
I I I I I I I
Clutch and clutch control cable adjustment (1.9 CLUTCH) A AL AL AL AL AL AL Hand lever freeplay
1/16-1/8 in. (1.6-3.2 mm)
Clutch inspection cover screw torque
7-9 ft-lbs (10-12 Nm) in a crosswise pattern
Rear drive belt deflection (1.10 DRIVE BELT DEFLECTION)
BELT TENSION GAUGE (Part No. HD-35381)
IA IA IA IA IA IA IA Belt deflection with 10 lbs (4.5 kg) of upward force
7/8-1 in. (22.2-25.4 mm)
Rear axle nut torque
68-73 ft-lbs (90-99 Nm)
Primary chain (1.12 PRIMARY CHAIN)
I I I I I I I Chain freeplay with hot engine
1/4-3/8 in. (6.4-9.5 mm)
Chain freeplay with cold engine
3/8-1/2 in. (9.5-12.7 mm)
Inspection screws torque
40-60 in-lbs (5-7 Nm)
Rear shock absorber (1.14 SUSPENSION DAMPING ADJUSTMENTS)
I I I I I I I Check for bushing wear and loose mounting hardware.
Steering head bearings
(1.16 STEERING HEAD BEARINGS)
FRONT WHEEL SUPPORT STAND (Part No. B-41395-A)
& LIFT ADAPTER (Part No. B-42426-1)
I IA IA IA IAL IA IA IA IAL IA IA IA IAL I Force to pull front wheel to center
7.5-9.5 ft-lbs (3.4-4.3 kg)
Lubricant
WHEEL BEARING GREASE (Part No. 99855-89)
Table 1-3. Regular Maintenance Intervals
SERVICE OPERATIONS
AND SPECIAL TOOLS
P
R
E
R
I
D
E
5
0
0
MI
8
0
0
KM
2
5
0
0
MI
4
0
0
0
KM
5
0
0
0
MI
8
0
0
0
KM
7
5
0
0
MI
1
2
0
0
0
KM
1
0
0
0
0
MI
1
6
0
0
0
KM
1
2
5
0
0
MI
2
0
0
0
0
KM
1
5
0
0
0
MI
2
4
0
0
0
KM
1
7
5
0
0
MI
2
8
0
0
0
KM
2
0
0
0
0
MI
3
2
0
0
0
KM
2
2
5
0
0
MI
3
6
0
0
0
KM
2
5
0
0
0
MI
4
0
0
0
0
KM
2
7
5
0
0
MI
4
4
0
0
0
KM
3
0
0
0
0
MI
4
8
0
0
0
KM
A
N
N
U
A
L
SERVICE DATA
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