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CASE CONSTRUCTION Alpha Series - User Manual

CASE CONSTRUCTION Alpha Series
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OPERATOR’S MANUAL
Part number 48068111
1
st
edition English
August 2017
SR130 SR200
SR150 SR220
SR175 SR250
SV185 SV250
SV300
Tier 3
Alpha Series Skid Steer Loader
PIN NHM435463 and above
TR270
TR320
TV380
Tier 3
Alpha Series Compact Track Loader
PIN NHM435463 and above
ORIGINAL INSTRUCTIONS

Table of Contents

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Overview

This document is an operator's manual for the Case Alpha Series Skid Steer Loaders (SR130, SR150, SR175, SV185, SR200, SR220, SR250, SV250, SV300, all Tier 3 models) and Alpha Series Compact Track Loaders (TR270, TR320, TV380, all Tier 3 models). It provides essential information for safe operation, adjustment, and maintenance of these machines, which are primarily intended for above-ground material handling.

Function Description:

The Case Alpha Series Skid Steer Loaders and Compact Track Loaders are versatile machines designed for various material handling and earthmoving tasks. They feature different control patterns, including standard H and ISO electro-hydraulic controls, allowing operators to choose the most comfortable and efficient method for steering, travel, and loader arm/bucket functions. The machines are equipped with safety features such as an operator presence system, Roll Over Protective Structure (ROPS), and various warning lights and alarms to ensure safe operation. Attachments can be easily mounted and removed, with both mechanical and hydraulic coupler systems available. The machines also offer auxiliary hydraulic options, including standard, high flow, and enhanced high flow, to power a wide range of attachments.

Important Technical Specifications:

  • Fuel Tank Capacity:
    • SR130, SR150: 60.5 l (16.0 US gal)
    • SR175, SV185, SR200, TR270: 75.5 l (20.0 US gal)
    • SR220, SR250, SV250, SV300, TR320, TV380: 95.5 l (25.5 US gal)
    • Fuel Type: #2 Diesel ultra low sulfur
  • Cooling System Capacity:
    • SR130: 15 l (4.0 US gal)
    • SR150, SR175, SV185: 15.6 l (4.2 US gal)
    • SR200, TR270: 17 l (4.5 US gal)
    • SR220, SV250, SR250, SV300, TR320, TV380: 19 l (5 US gal)
    • Coolant Type: CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT
  • Hydraulic System:
    • Reservoir capacity: 15.0 l (3.96 US gal)
    • System capacity:
      • SR130, SR150: 29.2 l (7.7 US gal)
      • SR175, SV185, SR200, TR270: 38.1 l (10.0 US gal)
      • SR220, SR250, SV250, SV300, TR320, TV380: 45.4 l (12.0 US gal)
    • Hydraulic Oil: TUTELA AUTO SUPREME™ ENGINE OIL SAE 10W-30
    • High Flow Auxiliary Hydraulics: 207 bar (3000 psi) or 132 l/min (35 US gpm)
    • Enhanced High Flow (EHF) Auxiliary Hydraulics: 276 bar (4000 psi) or 132 l/min (35 US gpm)
  • Engine Crankcase Oil Capacity (with filter change):
    • SR130, SR150, SR175, SV185: 7.0 l (7.5 US qt)
    • SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380: 9.5 l (10 US qt)
    • Engine Oil: CASE AKCELA UNITEK NO. 1™ SBL CJ-4
  • Final Track Drive Oil Capacity (each side): 1.0 l (1.06 US qt) +/- 0.1 l (0.1 US qt)
    • Track Drive Oil: TUTELA HYPOIDE EP GEAR LUBE SAE 80W-90
  • Wheel Torque:
    • Wheel taper nut torque: 169.5 N·m (125 lb ft)
    • Flange nut: 203.5 N·m (150 lb ft)
  • Track Tension (CTL models): Allowable sag is 12 – 19 mm (0.5 – 0.75 in).
  • Rated Operating Capacity (ROC) and Tipping Load: (Varies by model, refer to detailed tables in manual)
    • Skid Steer Loaders (SSL) are rated at 50% of tipping capacity.
    • Compact Track Loaders (CTL) are rated at 35% of tipping capacity.

Usage Features:

  • Operator's Compartment: Designed for comfort and safety, with adjustable seats (standard, mechanical suspension, air seat with heating element option), restraint bar, and clear visibility.
  • Control Patterns: Offers both standard H and ISO control patterns for steering, travel, lift arm, and bucket controls. Electro-hydraulic controls can be adjusted for operator comfort, including height and fore/aft position of control levers.
  • Two-Speed Function: Allows shifting between first and second gear for varied operating conditions.
  • Auxiliary Hydraulics: Provides power for various attachments, with standard, high flow, and enhanced high flow options.
  • Machine Lights: Rotary switch for controlling front, side, rear work lights, and rear red lights.
  • Instrument Cluster (EIC/AIC): Displays critical machine information such as fuel gauge, engine coolant temperature, hydraulic fluid temperature, engine hours, and RPM. Includes a "Setup" menu for customizing machine settings and anti-theft protection.
  • Emergency Exit: Rear window and front door can be removed for emergency egress.
  • Loader Arm Lock and Cab Tilt Procedure: Allows for safe maintenance access to internal components by supporting the loader arm and tilting the cab forward.

Maintenance Features:

  • Maintenance Chart: Detailed schedule for routine maintenance tasks, including checks for track tension, tire pressure, belt tension, fluid levels (engine oil, coolant, hydraulic oil, final drive oil), and component cleaning.
  • Lubrication Analysis Program: Recommended for monitoring lubricant condition and guiding maintenance requirements.
  • Battery Safety: Instructions for safe handling, cleaning, and jump-starting batteries, emphasizing the use of protective equipment and proper connection/disconnection procedures.
  • Fire Extinguisher: Recommendation for having a fire extinguisher on the machine, with instructions to consult the dealer for type and mounting.
  • Cooling System: Procedures for checking coolant level, draining, and flushing, with specific instructions for using CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT and warnings against mixing coolant types.
  • Fuel System: Instructions for checking and replacing fuel filters, draining water from the water separator, and purging air from the fuel system.
  • Drive Chain Tension Check: Procedure for inspecting and adjusting drive chain tension.
  • ROPS Maintenance: Regular checks for torque of mounting bolts, cracks, rust, or damage to ensure structural integrity.
  • Window Cleaning/Removal: Procedures for cleaning and, if necessary, removing cab windows for thorough cleaning or replacement.
  • Storage Procedures: Comprehensive guidelines for preparing the machine for storage, including cleaning, lubrication, fluid management, and battery care.
  • Fault Code Resolution: Provides an index of error codes and their descriptions to assist in troubleshooting, with instructions for operator actions and when to contact a dealer.
  • Telematics (Case SiteWatch™): Optional asset-monitoring system providing data on location, on/off status, usage, production metrics, and diagnostic data to help with maintenance and record-keeping.

CASE CONSTRUCTION Alpha Series Specifications

General IconGeneral
BrandCASE CONSTRUCTION
ModelAlpha Series
CategoryCompact Loader
LanguageEnglish

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