CASE CONSTRUCTION Alpha Series

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7-MAINTENANCE

WARNING

Hazardouschemicals!

Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation

andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash

handsafterhandling.

Failuretocomplycouldresultindeathorseriousinjury.

W0006A

631074901

Checkthebatteryasrequired,fordirtcorrosionanddamage.Dirtmixedwithelectrolyteormoistureonthetopofthe

batterycancauseadischargedconditioninthebattery.Cleanthebatterybyusingbakingsodaorammoniaandush

theoutsideofthebatterywithwater.Spraythebatteryterminalswithbatteryterminalprotector.DONOTusegrease.

7-7

Main Page

Default Chapter2
- Table of Contents2
1 General Information4
- Note to the Owner7
- Electro-Magnetic Compatibility (EMC)9
- Product Identification10
- Operator's Manual Storage on the Machine14
- Machine Orientation15
- Machine Components16
2 Safety Information17
- Safety Rules and Signal Words17
- Safety Rules18
- Utility Safety24
- Proper Entry and Exit25
- Starting and Stopping Precautions27
- Seat Belt Precautions28
- Specific Precautions to this Machine30
- Fire Extinguisher30
- Roll over Protective Structure (ROPS)31
- Welding on the Machine33
- Loader Arm Lock and Cab Tilt Procedure - Radial Lift Machines34
- Loader Arm Lock and Cab Tilt Procedure - Vertical Lift Machines38
- No Engine Power - Loader Arm up and down Control42
- Emergency Exit43
- Ecology and the Environment44
- Safety Signs45
3 Controls and Instruments61
- Access to Operator's Platform61
- Operator's Seat65
- Mechanical Hydraulic Controls68
- Steering and Travel68
  - Moving the Machine68
  - Turning the Machine69
- Lift Arm and Bucket Controls70
  - Hand Controls70
  - Foot Pedals71
Electro Hydraulic Controls72
- Control Pattern Overview72
- H Control Pattern Steering and Travel74
- H Control Pattern Lift Arm and Bucket Controls77
  - Lift Arm Raise/Lower Control77
  - Bucket Curl/Dump Control78
- ISO Control Pattern Steering and Travel79
  - Moving the Machine79
  - Turning the Machine80
- ISO Control Pattern Lift Arm and Bucket Controls82
  - Lift Arm and Bucket Controls82
Control Handles83
- Switch Configurations83
- Two-Speed Function88
Auxiliary Hydraulics89
- Standard Auxiliary Hydraulics89
- High Flow Auxiliary Hydraulics91
- Enhanced High Flow (EHF) Auxiliary Hydraulics93
Instrument Cluster95
- Electronic Instrument Cluster (EIC)95
- Advanced Instrument Cluster (AIC)102
- Instrument Cluster109
- Instrument Cluster SETUP Menu110
- Instrument Cluster Display Setting111
- Electro-Hydraulic (EH) Controllability Selection112
- Temperature Display Selection117
- View or Reset Job Timer (JTIME)118
- Anti-Theft Protection119
- Left-Hand Column Switch Identification125
- ISO or H Pattern Control Switch128
- Machine Lights129
4 Operating Instructions131
- Commissioning the Unit131
- Starting the Unit133
- Stopping the Unit138
  - Parking the Machine and Stopping the Engine138
- Moving the Unit139
  - Machine Operation139
5 Transport Operations141
- Shipping Transport141
  - Transporting the Machine141
- Recovery Transport153
  - Moving a Disabled Machine153
6 Working Operations155
- Mechanical Attachment Mounting Systems155
- Hydraulic Attachment Mounting Systems158
- Field Operation160
7 Maintenance165
- General Information165
- Organic Acid Technology (OAT) Coolant178
- Lubrication and Maintenance Access180
- Fuses and Relays182
Maintenance Chart189
Initial 10 Hours190
- Track Tension Check and Adjustment190
- Tire Pressure and Wheel Hardware Torque191
- Alternator and Air Conditioning Compressor (if Equipped) Belt Tension193
Every 10 Hours or each Day194
- Clean Tracks and Components194
- Engine and Hydraulic Coolers194
- Engine Coolant Level196
- Engine Oil Level198
- Loader Arm Pivot Points, Coupler Pins, and Cylinder Pins199
- Hydraulic Oil Level200
- Loader Arm and Bucket Hydraulic Interlock201
Initial 50 Hours202
- Engine Oil and Filter202
- Roll over Protective Structure (ROPS) Mechanism and Hardware Check206
Every 50 Hours207
- Cab Intake Filter207
- Track Tension Check208
- Seat Belt209
Initial 100 Hours210
- Final Drive Oil (Track Models)210
Every 250 Hours211
- Fuel Filter211
- In-Line Fuel Filter212
- Wheels and Tires214
- Drive Chain Tension Check216
Every 500 Hours217
- Air Cleaner Elements217
- Engine Oil and Filter219
- Final Drive Chain Tank Oil223
- Primary Fuel Filter226
- Hydraulic Oil Filter227
- Final Drive Oil (Track Models)228
- Roll over Protective Structure (ROPS) Mechanism and Hardware Check229
- Cab Door - Grease230
- Every 1000 Hours231
- Every 2000 Hours240
  - Radiator Drain and Flush240
- As Required242
  - Hardware - Loose or Damaged242
  - Window Removal and Cleaning243
- Storage250
  - Storing the Machine250
8 Troubleshooting253
- Fault Code Resolution253
  - Error Code Index253
9 Specifications257
- Fluids and Lubricants257
- General Specification259
- Product Identification - Attachments279
- Material Weights286
- Units of Measure and Conversion287
- Torque Charts - Minimum Tightening Torques for Normal Assembly289
10 - Accessories295
- Telematics - Overview with Case Sitewatch295

CASE CONSTRUCTION Alpha Series - Page 171

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