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CERUS CI-007-P2 - User Manual

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P Series
Fan & Pump Optimized
Variable Frequency Drive
0.5–40HP (200~230VAC) , 3Ø
0.5–700HP (380~480VAC), 3Ø
0.5-150HP (525~600VAC), 3Ø
Dual Rated for Constant & Variable Torque
Integrated PID Control
Application Based Commisioning
cerusind.com | 1.800.962.3787
Installation, Programming
Operation, & Maintenance
Manual
As with all electrical products, read manual thoroughly
before operating. Only qualied, expert personnel should
perform maintenance and installation. Contact the nearest
authorized service facility for examination, repair, or
adjustment. Do not disassemble or repair unit; death or
injury due to electrical shock or re hazard may result.
Product improvement is a continual process at Cerus
Industrial. Specications and manual data subject to
change. Consult factory for additional information.
CAUTION, SAFETY WARNING
I n t e l l i g e n t M o t o r C o n t r o l s
P Series Manual Fan & Pump Optimized Variable Frequency Drive
cerusind.com | 1.800.962.3787

Table of Contents

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Summary

P Series VFD Overview

Installation, Programming, Operation, and Maintenance Manual

Manual covers installation, programming, operation, and maintenance procedures for the P Series VFD.

Safety Instructions

Safety Symbols and Meanings

Explains the meaning of danger, warning, and caution symbols used throughout the manual.

General Precautions

Handling and Installation Precautions

Covers safe handling, lifting, stacking, and installation procedures for VFDs.

Wiring Precautions

Details precautions for connecting input power, motor wires, and control circuits to the VFD.

Start-up Precautions

Outlines essential checks and procedures before powering up and starting the VFD.

General Precautions (Continued)

Operation Precautions

Provides guidelines for VFD operation, including auto-restart, keypad usage, and parameter settings.

Operational Safety Considerations

Addresses safety aspects during operation, such as emergency stops and automatic start functions.

Basic Information

Basic Configuration Requirements

Details the required peripheral devices and correct connections for proper VFD operation.

Installation and Wiring

Installation Precautions

Provides essential precautions for handling, mounting, and installing VFDs to ensure safety and proper operation.

Basic Wiring Diagrams

Illustrates fundamental power and motor connection diagrams for various VFD models.

Control Wiring for 7.5-40 HP VFDs

Details basic control wiring for 7.5-40HP VFDs, including analog inputs and common terminals.

Control Wiring for 50-700 HP VFDs

Explains basic control wiring for 50-700HP VFDs, noting common terminals for analog inputs.

Digital and Analog Control Terminals

Illustrates terminal layouts for digital and analog control circuits for different VFD classes.

Control Inputs and Outputs Description

Defines the functions and descriptions of VFD control inputs and outputs, including digital and analog signals.

Power Wiring Recommendations and Grounding

Provides recommendations for VFD power wiring and essential grounding procedures.

Wire Sizes and Terminal Lugs

Lists recommended wire sizes, terminal lugs, and screw torque for VFD power and motor wiring.

Control Circuit Wiring Recommendations

Offers recommendations for control circuit wiring, emphasizing cable types and separation.

NPN and PNP Digital Control Modes

Explains the selection of NPN or PNP modes for digital control inputs and their configuration.

RS485;Modbus RTU Communication Wiring

Details wiring for RS485/Modbus RTU communication, including dip switch settings and cable connections.

VFD Operation

VFD Programming Keypad

Describes the LCD keypad, its dimensional drawing, and illustration of its keys and functions.

Parameter List Overview

VFD Display Description

Explains the meaning of the VFD display elements, including parameter groups, status, and current readings.

Programming VFD Parameters

Details the procedure for navigating and programming VFD parameters using the keypad.

Parameter Group Descriptions

Categorizes VFD parameters into eight functional groups for easier navigation and understanding.

VFD Control Modes

Explains different control modes for VFD operation, including Easy Start, Keypad, and Remote control.

Local;Remote Control Mode Selection

Describes how to switch between local and remote control modes and the function of the Local/Remote key.

Modbus-RTU Communication Control Mode

Explains how to control the VFD via Modbus-RTU communication using external devices.

Option Communication Card Control Mode

Details control using optional communication cards like LonWorks, N2, and BacNet.

Function Settings and Descriptions

Lists common parameter settings that need checking before VFD startup for optimal performance.

VFD and Motor Protection Parameters

Details parameters for VFD and motor protection, including overload, stall, and trip settings.

Saving and Resetting Parameters

Explains how to read, write, initialize, and save VFD parameters to a keypad.

Auto Start Parameters

Details parameters for configuring VFD auto-start behavior under different conditions like power loss.

Control Methods and Patterns

Describes various control methods and patterns like stop modes, PID, and acceleration/deceleration curves.

Digital Control Configuration Examples

Provides examples of common digital control configurations for VFD operation.

Analog Speed Control Configuration Examples

Illustrates four common VFD speed control configurations using analog signals.

Parameter List - Inputs;Outputs Group

Fault Relay Mode Configuration

Configures the fault relay mode using binary bit format for different fault conditions.

Motor Overheat Protection Settings

Configures motor overheat protection using PTC or NTC sensors and sets the trip temperature.

Parameter Description - Setup Group

PID Control Mode Activation

Enables or disables the internal PID control functionality for maintaining process values.

PID Feedback Source Selection

Specifies the source for the PID feedback signal, such as analog input or pulse frequency.

Pipe Broken Mode Detection

Enables Pipe Broken Mode to detect pipe breaks by monitoring output speed and feedback.

Multi-Motor Control (MMC) Setup

Enables Multi-Motor Control and Lead-Lag features for managing multiple auxiliary motors.

Under Level Detection Settings

Configures VFD to monitor a selected source for Under Level condition and trip if detected.

LDT Trip and Fill Time Settings

Enables LDT trip and fill time for dry well protection, allowing VFD to trip and restart after a delay.

Parameter Description - Drive Group

Torque Boost Settings

Configures torque boost for low speed starting, including manual and auto modes.

Save VFD Parameters to Keypad

Saves all VFD parameters to a keypad memory for backup and transfer.

Parameter Description - Function Group 1

DC Injection Braking Parameters

Details DC Injection Braking settings: delay, frequency, time, and value.

Safety Stop Function

Enables Safety Stop to decelerate motor using regenerative power during power outage or load inertia.

No Motor Protection Settings

Protects VFD from faults when motor is not connected or has low current during operation.

Electronic Motor Overload Protection (ETH)

Provides motor protection based on an inverse thermal curve, configurable for 1-minute and continuous operation.

Overload Warning Level and Time

Sets overload warning level and time, triggering an alarm output and warning message.

Overload Trip, Level, and Time Settings

Configures overload trip level and time, causing VFD to trip on overload fault.

Input;Output Phase Loss Protection

Trips VFD on Input or Output phase loss by monitoring DC bus ripples or output current.

Stall Prevention Mode and Level

Enables Stall Prevention Mode and sets the motor FLA percentage to limit current by decreasing motor speed.

Parameter Description - Function Group 2

Load Parameters from Keypad to VFD

Loads saved VFD parameters from a keypad to VFD memory, useful for multiple VFDs.

Last Faults and Erase Fault Functionality

Saves information for up to five last faults and provides a function to erase fault history.

Auto-Retry Settings

Configures VFD auto-restart attempts after tripping on a fault, including number and delay.

Flying Start Mode and Level Settings

Allows VFD to start with a rotating load without tripping, calculating remaining speed.

VFD Control Mode Selection

Selects VFD control mode: V/F, Slip Compensation, or Sensorless.

Auto Tuning Function

Enables Auto Tuning for Sensorless control to provide stable motor control without motor shaft rotation.

Parameter Description - Inputs;Outputs Group

Analog Voltage Input Settings

Scales and adjusts analog voltage input parameters (V1, V1S) for PID control and speed reference.

Analog Current Input Settings

Scales and adjusts analog current input parameters (I) for PID control and speed reference.

Pulse Input Settings

Scales and adjusts pulse input parameters for frequency control, including pulse type and filter time.

Analog Signal Loss Criteria

Defines criteria for detecting analog signal loss and the VFD's reaction based on I/O-18 selection.

VFD Operation During Analog Signal Loss

Specifies VFD behavior (Hold, Decel, Coast, Protection) during analog signal loss.

Digital Programmable Inputs (M1-M8)

Details the universal programming selections for digital inputs M1 through M8.

M1-M8 Input Function Assignments

Lists available functions for M1-M8 digital inputs, including speed selection, reset, and jog.

Accel;Decel Time Settings (1-7)

Provides seven sets of Accel/Decel time settings for custom speed control curves.

Damper;Lubrication Mode and Timer

Enables Damper or Lubrication mode for pumps, activating relays and timers.

Analog 0-10 VDC Output Settings (S0;S1)

Configures 0-10VDC analog outputs (S0, S1) for Frequency, Current, Voltage, kW, or Ext. PID Out.

Frequency Detection (FDT) Settings

Activates AUX relay set to FDT at predetermined frequency by FDT modes.

Overload Warning Relay Output

Selects AUX relay closure for Overload Warning Level and Time.

VFD Overload Relay Output

Selects AUX relay closure for VFD overload condition based on current and time.

Stall Prevention Relay Output

Selects AUX relay closure when VFD is in stall prevention mode.

Over Voltage Protection Relay Output

Selects AUX relay closure when DC link voltage exceeds the Over voltage protection level.

Low Voltage Protection Relay Output

Selects AUX relay closure when DC link voltage falls below the Low voltage level.

Overheat Protection Relay Output

Selects AUX relay closure for VFD or motor overheat condition.

Pipe Broken Fault Relay Output

Selects AUX relay closure when VFD detects a Pipe Broken condition and trips.

Parameter Description - Application Group

MMC Aux Motors Alternation Mode

Selects alternation mode for auxiliary motors: None, Aux, or Main.

External PID Mode Activation

Enables external (2nd) PID control for processing system values.

PID Control Wiring and Block Diagram

VFD Wiring for PID Control

Illustrates VFD wiring for PID control, including keypad, digital inputs, and transducer connections.

PID Control Block Diagram

Presents a PID block diagram showing operation parameters and VFD output.

PID Control Sleep Mode with Pressure Boost

Diagram illustrating PID control sleep mode with pressure boost functionality.

PID Control with Pipe Broken Detection

Diagram showing PID control behavior and VFD response to pipe broken conditions.

PID Control with Pre-PID Function

Diagram illustrating PID control with Pre-PID function for pipe filling.

Troubleshooting and Maintenance

VFD Fault Display Codes

Lists VFD faults displayed on the keypad, their protective function, and description.

Fault Remedy Guide

Provides causes and recommended remedies for various VFD protective functions and faults.

Troubleshooting Common Issues

Lists common VFD operating conditions and their checking and fixing procedures.

Checking VFD Power Components

Details how to check VFD power components like diode bridges and IGBT modules using a multimeter.

Diode Bridge and IGBT Module Test (7.5-40 HP)

Provides test procedures for diode bridge and IGBT modules on 7.5-40HP VFDs.

Diode Bridge and IGBT Module Test (50-700 HP)

Details test procedures for diode bridge and IGBT modules on 50-700HP VFDs, including SCRs.

VFD Maintenance Procedures

Recommends routine inspections of all operating VFDs.

Maintenance Precautions

Highlights essential precautions before performing VFD maintenance, such as input power removal.

Motor Winding Megger Test Procedure

Describes how to test motor winding insulation using a Megger tester.

VFD Options and Accessories

Dynamic Braking Unit and Resistor Wiring Diagram

Illustrates the basic wiring diagram for connecting a Dynamic Braking Unit and Resistor to the VFD.

Dynamic Braking Resistor Sizing Guide

Guides on sizing dynamic braking resistors based on motor size, duty cycle, and braking torque.

Modbus-RTU Communication

Conformation, Standards, and Warranty

Product Warranty Information

Details warranty periods and conditions for variable and constant torque applications.

In-Warranty Service Information

Provides contact information for authorized service centers for defective parts under warranty.

Out-of-Warranty Service Information

Lists cases where Cerus warranty is not applied, including misuse, accidents, and unauthorized alterations.

CERUS CI-007-P2 Specifications

General IconGeneral
BrandCERUS
ModelCI-007-P2
CategoryDC Drives
LanguageEnglish

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