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ComAp InteliDrive Lite User Manual

ComAp InteliDrive Lite
92 pages
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Copyright © 2008-10 ComAp s.r.o.
Written by Ladislav Kadanik,
Vladimir Sebian, Pavel Doubek
Prague, Czech Republic
ComAp, spol. s r.o.
Kundratka 2359/17, 180 00 Praha 8,
Czech Republic
Tel: +420 2 66316661,
Fax: +420 2 66316647
E-mail: info@comap.cz,
www.comap.cz
USER GUIDE
InteliDrive
InteliDrive Lite
Modular Engine Controller
Compact Controller for Single Engines
ID-Lite
SW version 2.0, January 2011

Table of Contents

Other manuals for ComAp InteliDrive Lite

Questions and Answers:

ComAp InteliDrive Lite Specifications

General IconGeneral
BrandComAp
ModelInteliDrive Lite
CategoryController
LanguageEnglish

Summary

General Guidelines

Safety Warnings

Highlights critical safety precautions for remote control operations.

Ethernet Connectivity & BIO8 Details

IB-Lite Ethernet Card

Explains the Ethernet plug-in card for network communication.

Function Description

Engine RPM Control in MAN Mode

Outlines options for setting and changing engine speed in Manual mode.

AUT Mode: Load Limitation

Overview of Load Limitation

Introduces functions reducing engine load when it exceeds a limit.

Load Limitation Setpoints & Examples

Load Limitation Setpoints

Lists and describes setpoints for load limitation functions.

On/Off Load Limitation

Explains protecting the engine from overload using an On/Off load switch.

Analog Load Control

Analog Output Load Limitation

Describes protecting the engine from overload using analog output.

AUT Mode: RPM Control

RPM Control Overview

Introduces functions for automatic RPM change based on analog input.

RPM Control Details

Functions 3 & 4 Setpoints

Details setpoints for RPM control functions.

Analog RPM Control Configuration

Analog RPM Control Details

Shows configuration and setpoints for analog RPM control.

Speed Request Logic

Speed Request Chart

Illustrates the logic for determining engine speed request based on inputs.

Engine Operation Modes

MAN Mode

Explains the manual mode for starting and stopping the engine.

Start-Stop Sequence

Details the sequence for engine start and stop requests.

AUT Mode

Describes the automatic mode controlled by binary inputs.

Operation Mode Table

MAN/AUT Mode Comparison

Compares engine start/stop behavior in MAN and AUT modes based on timer and remote signals.

Getting Started

Power Supply Requirements

Details voltage, consumption, and protection for the power supply.

Electrical Installation

Power Supply Fusing

Specifies fuse recommendations for the power supply circuit.

Grounding

Provides guidelines for proper grounding of the controller.

Outputs and CAN Bus

CAN Bus Connection

Provides rules and details for connecting to the CAN bus.

ECU Engine Support

ECU Communication & Configuration

ECU Data and Diagnostics

ECU Diagnostic Codes

Provides a list of fault codes and their diagnostic meanings.

ECU Fault Codes & Analog Inputs

ECU Fault Codes

Continues listing ECU fault codes and their diagnostic meanings.

Engine Connection Descriptions

CAN Bus Engine Connections

Shows how to connect the engine control unit via CAN bus.

Cummins Modbus Communication

Modbus Setup & Wiring

Explains ID-Lite setup and wiring for Cummins engines with Modbus.

Binary Input Functions

Emergency Manual Control

Describes the Emergency manual input for safe engine stop.

Speed Control Inputs

Binary Output Functions

Starter Output

Describes the starter motor control output.

Fuel Solenoid Output

Explains the fuel solenoid control for engine start.

Alarm and Status Outputs

Protection & Failure Outputs

Overspeed & Underspeed Outputs

Details outputs for overspeed and underspeed protection.

Alarm & Mode Outputs

Analog Input Configuration & J1939

Analog Input Configuration

Discusses configuring analog inputs for various sources.

CAN J1939 Interface

Explains receiving values from ECU via CAN J1939.

Setpoints Configuration

Password Management

Details setting and changing passwords for protected setpoints.

Basic Settings - Nominal RPM

Sets the nominal engine speed for overspeed protection.

Basic Settings - RPM Source

Selects the source for RPM measurement (pickup or analog).

Controller Settings

Controller Mode Selection

Describes how to select controller modes (OFF, MAN, AUT).

Communication Settings - COM1 Mode

Configures the communication protocol for COM1.

Communication Settings

COM2 Mode Configuration

Configures the communication protocol for COM2.

APN & SMTP Settings

Configures APN details and SMTP username for messaging.

Engine Parameters

SMTP Server & Mailbox Settings

Configures SMTP server, IP, and mailbox for email alerts.

Engine Params - Starting RPM

Sets the engine speed for stopping cranking.

Engine Params - Starting POil

Sets oil pressure threshold for stopping cranking.

Engine Start Parameters

Idle Time & Speed Settings

Configures idle time, starting RPM, and idle speed.

Engine Stop & Fuel Control

Fuel Solenoid Control

Details fuel solenoid behavior for Diesel and Gas engines.

Engine Control Parameters

ECU Control Modes

Configures how ID-Lite controls the ECU (Enabled, Start/Stop, Disabled).

ECU Speed Adjustment

Allows adjusting engine speed via ECU through CAN bus.

Speed Limit & Selection Parameters

Min/Max Speed Limits

Sets minimum and maximum engine speeds for running mode.

Binary Speed Selection

Sets specific engine speeds for binary inputs Speed Sel 1, 2, 3.

Speed Request & Timer Parameters

Speed Request Percentage Limits

Sets RPM to % range limits for ECU speed requests.

Regulator Configuration

Analog Speed Request

Selects analog speed request source in Manual mode.

Regulator Input Selection

Selects analog input or central unit for PI loop.

Regulator Bias & Requests

Configures PI regulator bias and requested speed values.

Regulator Integral & Comparator

Comparator Input Selection

Selects analog input for comparator with hysteresis.

Comparator Limits

Sets ON and OFF limits for the comparator.

Load Limit Configuration

Load Limit Input Selection

Selects analog input or ECU for load limit PI loop.

Load Bias & Requests

Configures load limit bias and requested load values.

Load Limit & Engine Protection

Engine Protection Delay

Sets delays for engine protections and binary input 6.

Engine Protection Parameters

Overspeed & Underspeed Protection

Configures overspeed and underspeed protection limits.

Underspeed Shutdown Setting

Specifies underspeed shutdown based on Starting RPM or fixed level.

Analog Input & Battery Protection

Battery Voltage Protection

Configures battery over/undervoltage protection limits and delays.

Timer & Calibration Settings

Sensor Calibration

Explains how to calibrate analog inputs.

AIO Module & Messaging

Remote Alarm Messaging Setup

Configures sending SMS/email alerts for alarms.

Messaging Configuration

Recipient Address Setup

Sets phone numbers or email addresses for alarm recipients.

Operator Interface

Pushbuttons and LEDs Overview

Identifies and describes the function of pushbuttons and LEDs.

Interface Configuration

Engine Mode Selection

Explains how to select engine operating modes.

Viewing and Editing Setpoints

Provides steps for viewing and editing setpoints.

Interface Navigation & Alarms

Active Alarm Identification

Guides on how to find and view active alarms.

Measurement Screens

Statistics & Alarm Lists

ECU Alarm List

Shows diagnostic messages from the ECU.

ID-Lite Alarm List

Lists active and inactive alarms configured on ID-Lite.

Menu & Pushbutton Operation Guide

Pushbutton Operation Chart

Guides users through menu navigation and pushbutton actions.

Alarm Management

Sensor Fail Detection

Explains how sensor failures are detected and indicated.

Engine Operation States & Alarms

List of Possible Alarms

Provides a comprehensive list of alarms and their triggers.

Alarm & History Details

Remote Control & Data Logging

Direct PC Connection

Explains direct connection to a PC via RS232.

SMS Commands

Provides examples of SMS commands for controlling the unit.

PC Software & Protocols

LiteEdit PC Software

Introduces the LiteEdit software for configuration and control.

Modbus Protocol Details

Explains Modbus protocol settings and capabilities.

Remote Communication

Internet & AirGate Connection

Details remote monitoring via Internet and AirGate.

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