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ComAp InteliDrive DCU Marine User Manual

ComAp InteliDrive DCU Marine
285 pages
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Copyright © 2019 ComAp a.s.
Written by Ladislav Kadanik, Pavel Doubek, Vladimír Zubák, Jan Kovačka
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap-control.com, www.comap-control.com
Global Guide
InteliDrive
DCUMarine
Expandable engine controller
SW version 3.0.0
1 Document information 5
2 System overview 7
3 Application overview 24
4 Installation and wiring 38
5 Controller setup 79
6 Communication 96
7 Technical data 100
8 Appendix 104

Table of Contents

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ComAp InteliDrive DCU Marine Specifications

General IconGeneral
ModelInteliDrive DCU Marine
Power Supply8-36 V DC
Weight1.5 kg
Communication InterfacesCAN, RS485
DisplayLCD with backlight
Operating Temperature-20°C to +70°C
Inputs/OutputsDigital and Analog I/O
Humidity95% non-condensing
Storage Temperature-30 to +80 °C
Protection ClassIP65 from the front

Summary

System Overview

Operator Interface

Describes the front panel interface and its buttons for controlling the engine.

Functions from Front Panel Keys

Lists functions accessible via the front panel keys and their corresponding key combinations.

View and Edit Setpoints

Describes how to navigate and modify setpoints via the adjustment screen and panel buttons.

Controller Configuration and Monitoring

Introduces PC software tools for controller configuration and monitoring.

Configuration Steps

Lists essential configuration steps performed using the DriveConfig software.

Direct Connection to the PC

Explains how to establish a direct connection to the PC using the RS232 interface.

DriveConfig Software

Details the DriveConfig software, its file types, and its functions for controller configuration.

Password Protection

Describes the three levels of password protection for setpoints and configuration changes.

Application Overview

ID-DCU MARINE Functions

Details the functions of the ID-DCU MARINE controller, including default archives and available modes.

Operational Modes

Describes the different operational modes of the controller: LOC, OFF, Auxiliary, Emergency, Combined, Propulsion.

ID-RPU Unit

Introduces the ID-RPU unit and its role in redundant protection.

Installation and Wiring

Terminal and Dimensions

Details the terminal connections and physical dimensions of the ID-DCU MARINE controller.

Communication Lines Wiring

Illustrates wiring diagrams for various communication lines like CAN2 and PC connections.

Recommended Wiring

Provides recommended wiring architectures for RS232, CAN1, and CAN2 communication.

ID-DCU MARINE Analog Inputs Hardware Configuration

Guides users on configuring analog inputs AI1-AI8 via jumpers on the PCB.

ID-DCU MARINE Analog Inputs Software Configuration

Explains the software configuration process for analog inputs, including name, sensor, and protection settings.

Controller Setup

PLC Programmable Functions

Details the capabilities and specifications of PLC programmable functions within the controller software.

General Specification for PLC

Outlines general specifications for PLC function configuration, including inputs, limits, and analog values.

List of Available PLC Functions

Provides a list of available PLC functions with their selection availability and block counts.

PLC Configuration Example

Presents a step-by-step example of configuring PLC functions for a diesel compressor application.

Shared IO and Virtual IO

Explains the concepts of shared and virtual I/O for saving physical resources and simplifying wiring.

Multiple ECU Modules Support

Covers the support for multiple ECU modules and the interfaces used for communication.

Multi ECU Configuration with DriveConfig

Guides on configuring multiple ECU modules using the DriveConfig software's modules card.

Communication

InteliDrive - Engine ECU Communication

Details communication between InteliDrive controller and engine ECUs using J1939 and Tier 4 Final standards.

Technical Data

ID-DCU MARINE Specifications

Provides detailed technical specifications for the ID-DCU MARINE controller, including power, operating conditions, and dimensions.

Appendix

Setpoints

Defines what setpoints are and how they are organized, adjusted, and protected.

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