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InteliDrive DCU Marine
ComAp InteliDrive DCU Marine User Manual
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Inteli
D
r
iv
e
D
C
U
Mar
i
n
e
-
3.0
.0
Gl
oba
l
Gui
de
51
4.2
.2
Elec
tronic
engine
without
redundancy
line
50
52
Table of Contents
Default Chapter
2
Table of Contents
2
About this Guide
5
1 Document Information
5
Clarification of Notation
5
Legal Notice
6
2 System Overview
7
Operator Interface
7
Controller Screens
8
Measuring (Instruments) Screens
8
Alarm Indication
9
ECU Alarm List - SPN/FMI Codes Screen
10
Info Screen
10
Statistic Values
10
History Records
11
Display Menu
14
Functions Available from ID-DCU MARINE Front Panel Keys
15
How to Change Controller Language
15
How to Change the Display Backlight Intensity/Contrast
16
How to Check the Serial Number and Software Revision
16
How to Find Active Alarms
16
How to Select Engine Mode
16
How to View and Edit Setpoints
16
How to View Measured Data
17
How to View the History Menu
17
Main Screen Indication
17
Controller Configuration and Monitoring
18
Airgate Connection to the PC
18
Configuration Steps
19
Direct Conection to the PC
19
Translator
19
Driveconfig
20
Application File - Archive
20
Modbus Protocol
21
PC to ID-DCU MARINE Controller Connection
21
Communication Object Vs. Register
21
Password Protection
22
Websupervisor
22
ID-DCU Marine Connection into Websupervisor
22
List of Supported Modules
23
ID-DCU MARINE Functions
24
Default Archives
24
Function Description Detail
24
3 Application Overview
24
Protections
25
How to Configure Analog Input Window Protection
26
Overload Protection (PRP Only)
27
Requested RPM, Overload Protection (PRP Only)
27
Under Speed Protection
28
Protection Delay and Blocking
29
Auxiliary Mode (AUX Archive)/Emergency Mode (EME Archive)
30
Engine Running State
30
LOC (Local) Mode/Off Mode
30
Operational Modes
30
Combined - Harbour Mode (CMB Archive)
31
Other Functions
31
Propulsion Mode (PRP Archive)
31
Universal States
31
ID-Rpu
32
ID-RPU Functions
33
Binary Information from ID-RPU to ID-DCU MARINE
33
Binary Information from ID-DCU MARINE to ID-RPU
33
Power Supply Terminals A+, A-, B+, B-, COM+, COM-
34
Binary Inputs SD1 .. SD5 – Shutdown Channels
34
Binary Output COMM Sd/Binary Output COMM WRN
34
Binary Output STOP SOL
34
ID-RPU Overspeed Setting
35
Overspeed Protection
35
ID-RPU Emergency / Auxiliary Mode Operation
35
ID-RPU Operation in the Case of ID-DCU MARINE Fault
35
Example of Prefix and Speed Preset Calculation
36
4 Installation and Wiring
38
Terminal and Dimensions
38
ID-Dcu Marine
38
Front Panel LED
38
Ecu
39
ID DCU MARINE Dimensions
39
Communication Lines Wiring
39
ID-COM Terminals
40
ID-DCU MARINE Terminals
41
ID-DCU XX -LT Version with Display Preheating
42
ID-RPU Terminals
42
ID-SCM Speed Control Module
43
ID-SCM1 Technical Data
44
Outputs
44
Intelivision 5 CAN, Intelivision 5 CAN Backlit
45
Analog Output Options
45
Configuration in Driveconfig
45
Intelivision 5 CAN Connector Wiring
46
Intelivision 8, Intelivision 8 Marine
47
Intelivision 12Touch OEM
48
Recommended Wiring
50
Bus/Communication Architecture
50
CAN Bus Connection Rules
50
Electronic Engine Without Redundancy Line
51
Engine Without ECU (Mechanical Engine)
52
I-CB Wiring and Configuration
52
ID-RPU Wiring
53
Recommended Wiring Acording to DNV Rules
53
Wiring Example - Complete System Without RPU
55
How to Install
55
Binary Output Protections
55
Getting Started
55
Grounding
56
Magnetic Pick-Up
56
Power Supply Fusing
56
To Ensure Proper Function
56
Analog as Binary Input
57
Analog as Three State (Tristate) Binary Input
57
Analog Sensor Availabilty with Controller
57
Analog Sensors Availability with Extension Modules
58
Binary Inputs/Outputs on ID-DCU MARINE
59
Binary Output Separation
60
Connection of ID-DCU MARINE Analog Inputs
61
ID-DCU MARINE Analog Inputs Hardware Configuration
61
Controller Default Jumper Setting from Production
62
ID-DCU MARINE Analog Inputs Software Configuration
63
Configuration Examples
64
Sensors Availability
64
User Sensor Examples
67
Extension Modules
69
Inteli AIN8
69
Inteli AIN8TC
70
Inteli IO8/8 (Can be Switched to IO16/0)
70
Is-Bin 16/8
71
Inteli AIO9/1
71
Is-Ain8
72
Is-Ain8Tc
73
Igs-Ptm
74
Internetbridge-NT
75
I-Aout8
76
I-CB Communication Bridge
76
Connection of Multiple Units
77
Analog Outputs Modification (U, I, PWM)
78
LED Indication
78
Wiring and Jumer Setting Example
78
5 Controller Setup
79
PLC - Programmable Functions
79
General Specification
79
PLC Values
79
List of Available PLC Functions
80
PLC Configuration Example
83
Required Function
83
Function Structure
84
PLC Locking Sheet by Sheet
88
Delete Existing Password
89
Shared IO and Virtual IO
90
Virtual Binary Outputs (VBOUT) Module
90
Shared Virtual Inputs and Outputs
90
Distributed Binary Inputs and Outputs
92
Multiple ECU Modules Support
93
Multi ECU Configuration with Driveconfig
93
Intelidrive - Engine ECU Communication
96
Tier 4 Final
96
Example of Standard J1939 Engine
96
After-Treatment Screen
97
Universal Lamps (Icons)
97
7 Technical Data
100
ID-DCU Marine Data
100
CAN Bus Interface Data
102
8 Appendix
104
List of Controller Objects Types
105
Setpoints
105
List of Setpoint Groups
105
List of Setpoints
107
Password
109
Access Code
109
To Change Password Protection of Setpoint or Command
109
Engine Commands and Statistics Protection
110
Basic Settings
111
Engine Name
111
Mode ID
111
Gear Teeth
112
RPU Gear Teeth
112
Nominal RPM
112
Governor Mode
113
Idle/Nominal
113
Speed Select
114
Runhoursource
114
RHS Index
115
Lighttimeoff
115
Timer on
115
Timer off
116
Timer Repeat
116
Comms Settings
117
5Thrempan
117
CAN Bus Mode
117
Controlleraddr
118
ECU Diag
118
LB/UART Log
119
RS232 Mbcspd
119
RS232 Mode
120
RS232 Termcspd
120
RS485 Mbcspd
121
RS485 Mode
121
RS485 Termcspd
122
Shxocol Detect
122
Engine Params
123
Starting RPM
123
Starting Poil
124
Startpcoolant
124
Prestart Time
125
Maxcrank Time
125
Crankfailpause
125
Crank Attempts
126
Idle RPM
126
Idle Offset
127
Idle Time
127
Prelubrtime
128
Prelubrpause
128
Stop Time
129
Cooling Time
129
Aftercooltime
129
D+ Function
130
Fuel Solenoid
131
BI Speed Ramp
132
Firealarmspeed
132
Enlocalspeed
132
Local Speed
133
Engine Protect
134
Horn Timeout
134
Runonlyblkdel1
134
Runonlyblkdel2
135
Runonlyblkdel3
136
Bininp Delay 1
137
Bininp Delay 2
137
Bininp Delay 3
138
Forceblockdel1
139
Forceblockdel2
139
Forceblockdel3
140
Overspeed
140
Underspeed
141
Minloadspeed
141
Batt > V
141
Batt < V
142
Batt Volt del
142
Overloadsplim
142
Overload del
143
Service Time
143
Ecualarmmode
143
Rpmdep Protect (PRP Only)
144
Opidlerpmwrn
144
Opnomrpmwrn
145
Opidlerpmsd
145
Opnomrpmsd
145
Oilprrpmdel
146
Cpidlerpmwrn
146
Cpnomrpmwrn
147
Cpidlerpmsd
147
Cpnomrpmsd
147
Coolprrpmdel
148
Load Sharing
149
Load Gain
149
Load Int
149
RQSP Aver
149
RQSP Ramp
150
Throttlepos
152
Clutch del
154
Clutchminspeed
155
Clutchmaxspeed
155
Back up Speed
156
Maxclstrtper
156
Detectothercan
157
Analog Inputs
158
AIN1/2/3 Offset
158
AIN4/5/6 Offset
159
AIN7 Offset
160
AIN8 Offset
160
Act. Calls/Sms
161
Warning Call
161
Shut down Call
161
Cool down Call
161
Acallch1-Type
162
Acallch3-Type
163
Acallch1-Addr
164
Acallch2-Type
165
Acallch2-Addr
166
Acallch3-Addr
166
Num Rings AA
166
A.C.multiplier
167
Date and Time
168
Time Stamp Per
168
Summertimemod
169
Entimesync
169
ID-SCM Unit
170
Freqrate1
170
Freqrate2
170
Transferrate1
170
Transferrate2
171
Detcon20
171
Delayloadred
171
Decreaseramp
172
Ignredlimit
172
Immstoplimit
172
Timingredgain
173
Binary Inputs
174
List of LBI
175
Access Lock
176
Remote Lock
177
Intelidrive Local/Remote Commands Blocking Overview
177
Low Brightness
178
Force Block 1/2/3
178
Fault Reset
179
Horn Reset
179
Remote Off/Remote HRB
179
Remote On/Off
179
Ecucomfailblck
180
Emergencystop1/2
180
Remote Start
181
Remote Stop
181
Reg Inhib
181
Regenforce
181
Blackout Start
182
Engine Starting Signals
182
Engine Stopping Signals
182
Remrepstart (PRP Only)
183
Fire Speed
183
Rem Clutch
183
Startblocking1
183
Startblocking2/3/4/5
184
Load Blocking
184
Runindication1/2/3
185
Nominal Speed
186
Loaded
186
Emerg. Manual
186
Enclutchstart
186
Sd Override
187
Speed down
187
Dual Rate Ramp
187
Speed up
188
ECU Fltreset
188
BI Droop
189
BI Second RPM
189
BI Idle
189
Rem Start/Stop
189
Prestartovrd
190
Clutchblocking
190
Model Button/Moder Button
190
Page Button
190
Enter Button
191
Up Button
191
Down Button
191
ECU Diagblck/Clear Daycons
191
Clear Tripcons
192
Memo1/2 Trigger
192
User Mask 1/2
193
User Mask 3/4
194
Watchdog Test
195
Binary Inputs from J193 Configuration
195
Binary Inputs Protection
195
Binary Outputs
196
List of LBO
197
Source: Log Bout
199
Amberlamp
199
Aftertreatment
199
DPF Lamp/Hest Lamp/Horn
199
Alarm
200
Common Alarm
200
Common Wrn
200
Common Sd/Common CD
200
Common Fls
201
CMD Reginhon
201
OFF Mode
201
DPF Lamp/Controller Mode
201
Not in LOC
202
In LOC
202
CPU Ready
202
Clutch Connect (PRP Only)
202
Clutchbttoggle
203
HEST Lamp
203
Starter
203
Stop Solenoid
203
Prelubrication
204
Prestart
204
Ready to Start/Ready to Load
204
Redstoplamp
204
Engine Running
205
Ignition
205
Unload
205
Cooling/Fuel Solenoid
205
Cooling Pump
206
Watchdog
206
Close Load
206
Droop Sw
207
Second RPM Sw (AUX, EME, CMB Only)
207
Stop Pulse
208
Comm AIN Fail
208
Comm bin Fail/Comm AOUT Fail/Comm BOUT Fail
208
DEF Lowlvlamp
208
Nominal/Idle
209
Alarm Blink
209
Idle Sw
209
Logical 0/1
209
Operational
210
Timer Active
210
Alarm Blinkact
210
Common Sdo/Derating Alarm
210
Rdyforremstart
211
ECU Powerrelay
211
Startbuttecho
211
Stopbuttecho
212
Fltresbuttecho
212
Hrnresbuttecho
212
Clutchbuttecho
212
Hrnresbttoggle
213
Malfunctlamp
213
Actloadshar
213
Airflaps
213
MCU Ackbutton
214
User Button 1/2/3/4
214
User Button 5 - 9
215
User Button 10 - 14
216
User Button 15/16
217
Regeninhibit
217
Regeninhiblamp
217
Waittostartlmp
218
Remotecontrol1/2/3/4
218
Remotecontrol5 - 8
219
Source: RPU Unit
220
FS-Status
220
FS-Load
220
SS-Status
220
SS-Load
221
Binout Power
221
Battery Fail
221
RPU Control
221
RPU Watchdog
222
Source: Prg.states
223
ECU Comm Error
223
ECU1/2/3/4 Comm Fail
223
ECU5/6/7/8/9/10 Comm Fail
224
Commerror 10
224
ECU11/12/13/14/15/16 Comm Fail
225
Bw RPU Fuelsol
226
Bw RPU Stopsol
226
ECU Alarmlist
226
Univstate 1 - 3
226
Univstate 4 - 7
227
Ecudiagblocked
227
PLC Message 1
227
PLC Message 2 - 7
228
PLC Message 8 - 13
229
PLC Message 14 - 16
230
Emergency Stop
230
Engine RPM
230
Overload
230
Othrcommer
231
Chrgalternfail
231
Stop Fail
231
Overspeed/Underspeed
231
Pickup Fail
232
Battery Flat/Battery Volt
232
Wrnservice Time
232
Not Lubricated
232
Start Fail
233
OP Rpmdep
233
CP Rpmdep
233
Battery a Volt/Battery B Volt
233
Switchtobatt B
234
Start Blocking
234
Source: Ana Protections
235
Source: bin Protections
236
Source: Binary Inputs CU
237
Source: Binary Inputs
239
Source: J1939
240
Running
240
Oilpress
240
Oiltemp
241
Coolantlevel
241
Binary Output to J1939 Configuration: Source-Value
242
Analog Inputs
242
List of LAI
243
LCD Brightness
244
Engine Speed
244
Oil Press
244
Coolant Temp/Coolant Press (PRP Only)
244
Requested RPM
245
Engine Torque (PRP Only)
245
Fuel Consact
245
Fuelconsump
246
Boatspeed
246
Mainscrana1
247
Mainscrana2
248
Memory1
249
Memory2
250
Cold Temp 1
250
Cold Temp 2/3/4
251
Cyl Temp 1 - 6
252
Cyl Temp 7 - 12
253
Cyl Temp 13 - 16
254
Analog Inputs from J1939 Configuration
255
Analog Inputs Protection
256
Three Level Protection Configuration
256
How to Indicate AIN8 Protection on BO?
260
Oil Pressure, Water Temp. on First ID Controller Screen Indication
260
Protection Types
262
Values
262
List of Values
263
Engrpmfiltered
264
Mode Loc
264
Speed Request
266
Speedreq RPM
268
T Cyl Aver
269
T Cyl Max
269
T Cyl Min
269
Cool Temp
269
Analog CU
270
Battery Volt
270
CPU Temp
270
D+/Oil Press/Ain CU 2
270
Ain Cu 3 - 6
271
Ain Cu 7, 8
272
Binary CU
273
ID bin
273
ID Bout
273
Log Bout
274
Logbout1 - 5
274
Logbout 6, 7
275
Remotecontrol
275
Info
276
Engine State
276
Passworddecode
276
Build Date/Sw Version
276
Application
277
SW Branch
277
Timer Text
277
Timer Val
277
ECU Alarms 1 - 4
278
RS485 Detected
279
Latitude
279
Longitude
279
GPS Speed
279
Statistics
280
Runhours
280
Numsuccstarts
280
Numunscstarts
280
Daycons
281
Tripcons
281
Memo1
281
Memo2
282
Momavgflcon L
282
DPF Soot Load
283
DEF Level
283
Analog Output (Values) Configuration
284
Analog Outputs Availability
284
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ComAp InteliDrive DCU Marine Specifications
General
Brand
ComAp
Model
InteliDrive DCU Marine
Category
Controller
Language
English
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