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RC180
Epson RC180 User Manual
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Maintenan
ce
3.
Controller Structur
e
120
RC180 Rev.
17
Regeneratio
n Module
15V Switchin
g Power S
upply M
odule
24V Switchin
g Power
Supply M
odule
Encoder I/F B
oard
DPB
Be careful
of the
regenerati
on module
resistor high te
mperature.
Fan
CPU Board
D
MB
5V Switching
Power
Supply M
odule
Be careful
of the
regenerati
on module
resistor high te
mperature.
131
133
Table of Contents
Default Chapter
7
Table of Contents
7
Safety
15
Conventions
15
Safety Precautions
16
Setup & Operation
19
Specifications
21
System Example
21
Standard Specifications
22
Outer Dimensions
24
Part Names and Functions
25
Part Names
25
Functions
26
LED and Seven-Segment LED
29
LED and Seven-Segment Display
29
Particular Status Display
30
Safety Features
30
Installation
33
Unpacking
33
Environmental Requirements
33
Environment
33
Installation
34
Install Inside the Cabinet
36
Power Supply
37
Specifications
37
AC Power Cable
38
Cable Connection
39
Typical Cable Connection
39
Connecting Manipulator to Controller
42
Noise Countermeasures
44
Operation Mode (TEACH/AUTO)
45
Overview
45
Switch Operation Mode
45
Program Mode (AUTO)
46
What Is Program Mode (AUTO)
46
Setup from EPSON RC+5.0
46
Setup from Teach Pendant
46
Auto Mode (AUTO)
47
What Is Auto Mode (AUTO)
47
Setup from EPSON RC+ 5.0
47
Setup from Control Device
48
Development PC Connection Port
49
About Development PC Connection Port
49
Precaution
50
Software Setup and Connection Check
50
Disconnection of Development PC and Controller
51
Memory Port
52
What Is Controller Status Storage Function
52
Before Using Controller Status Storage Function
52
Precautions
52
Adoptable USB Memory
52
Controller Status Storage Function
53
Controller Status Storage with Trigger Button
53
Controller Status Storage with Teach Pendant (Option)
53
Load Data with EPSON RC+ 5.0
54
Transfer with E-Mail
55
Details of Data
56
LAN (Ethernet Communication) Port
57
About LAN (Ethernet Communication) Port
57
IP Address
58
Changing Controller IP Address
58
Connection of Development PC and Controller with Ethernet
60
Disconnection of Development PC and Controller with Ethernet
61
TP/OP Port
62
What Is TP/OP Port
62
Teach Pendant Connection
63
Operator Panel Connection
63
Emergency
64
Safety Door Switch and Latch Release Switch
65
Safety Door Switch
65
Latch Release Switch
66
Checking Latch Release Switch Operation
66
Emergency Stop Switch Connection
67
Emergency Stop Switch
67
Checking Emergency Stop Switch Operation
67
Recovery from Emergency Stop
67
Pin Assignments
68
Circuit Diagrams
69
External Emergency Stop Switch Typical Application
69
External Safety Relay Typical Application
70
I/O Connector
71
Input Circuit
71
Output Circuit
73
Pin Assignment
75
I/O Remote Set up
76
I/O Signal Description
77
Remote Input Signals
77
Remote Output Signals
80
Timing Specifications
82
Design Notes for Remote Input Signals
82
Timing Diagram for Operation Execution Sequence
82
Timing Diagram for Program Execution Sequence
82
Timing Diagram for Safety Door Input Sequence
83
Timing Diagram for Emergency Stop Sequence
83
Option Units
84
What Are Option Units
84
Expansion I/O Board
84
About Expansion I/O Board
84
Board Configuration (Expansion I/O)
84
Confirmation with EPSON RC+5.0
85
Input Circuit
85
Output Circuit
87
Pin Assignments
89
Fieldbus I/O Board
91
Overview of Fieldbus I/O
91
Response Speed of Fieldbus I/O
91
Fieldbus I/O Board Configuration
92
Devicenet
93
Profibus-Dp
97
CC-Link
101
Etherneti/P
111
Profinet
115
Operation (Devicenet, PROFIBUS-DP, Etherneti/P)
119
RS-232C Board
121
About RS-232C Board
121
Board Setup (RS-232C)
122
Verify with EPSON RC+5.0 (RS-232C)
122
RS-232C Software Communication Setup (RS-232C)
123
Communication Cable (RS-232C)
123
Maintenance
125
Safety Precautions on Maintenance
127
Safety Precautions
127
Lockout / Tagout
128
Regular Maintenance Inspection
129
Schedule for Maintenance Inspection
129
Inspection Point
130
Inspection While the Controller Is Turned off
130
Inspection While the Controller Is Turned on
130
Controller Structure
131
Location of Parts
131
Diagram of Cable Connections
133
Connector Pin Assignment
136
M/C Power Connector
136
M/C Signal Connector
137
Backup and Restore
138
What Is Backup Controller
138
Backup Data Types
138
Backup
139
Backup from EPSON RC+5.0
139
Backup from the Teach Pendant (Option)
140
Restore
142
Restore from EPSON RC+5.0
142
Restore from Teach Pendant (Option)
144
Firmware Update
147
Updating Firmware
147
Firmware Upgrading Procedure
147
Controller Recovery
150
Firmware Initialization Procedure
151
Maintenance Parts Replacement Procedures
153
Fan and Fan Filter
154
Cleaning and Replacing Fan Filter
154
Replacing Fan Unit
155
Cleaning and Replacing Fan Filter of Option Unit
157
Battery
158
Motor Driver
160
Part Names
160
Replacing Motor Driver (Axis from 1 to 4)
160
Replacing Motor Driver (Axis 5 and 6)
165
CPU Board Unit
167
CF (Compact Flash)
170
Fuse
171
Option Unit
173
Remove Option Unit 1
173
Mount Option Unit 1
174
Remove Option Unit 2
174
Mount Option Unit 2
176
Remove Option Unit 1, 2
177
Mount Option Unit 1, 2
178
Replacing Adding Option Board
179
Verifying Manipulator Operation
180
Troubleshooting
181
Error Code Table
181
Cannot Connect the Development PC and the Controller Using the USB Cable
255
Confirmation Using Windows Device Manager
255
In Windows Device Manager
258
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Epson RC180 Specifications
General
Brand
Epson
Model
RC180
Category
Controller
Language
English
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