Haldex EB+ Gen3 - User Manual

Haldex EB+ Gen3

132 pages

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Innovative Vehicle Solutions

INSTALLATION GUIDE

Electronic Braking System

Table of Contents

Table of Contents3
System Overview4
Introduction4
Product Versions5
General Components - 2M8
- 2M Chassis Components9
- General Components – 3M10
- 3M Chassis Components11
- Dimension and Port Identification12
- Standard Assembly12
- Premium Assembly13
- Slave Assembly14
- Semi & Centre Axle Trailers - Side by Side (Sxs)15
System Configurations15
- Semi & Centre Axle Trailers - Axle by Axle ASC Front, SL Rear19
- Semi & Centre Axle Trailers21
- Full Trailers23
- Semi Trailers27
- Chassis Installation39
- Position of EB+ Gen3 Assembly39
- Sensor Connection42
- Sensor / COLAS/ ILAS-E Connection43
- Excess Cable44
- ‘DIAG‘ Side of Vehicle Connection45
- Clearance and Mounting Dimensions45
Piping Recommendations46
- Piping Information47
- Pipe Fittings47
- 2M, Side by Side with Trcm48
- Piping Layout – 2M Brake48
- 2M, Side by Side, with TEM49
- 2M, Side by Side, with Combined Park & Shunt Valve50
- 2M, Side by Side, REV with Combined Park & Shunt Valve51
- 2M, Axle by Axle, REV and Individual Park & Shunt Valves52
- Piping Layout – 2M Suspension53
- 2M, Levelling Valve53
- 2M, Levelling Valve and COLAS54
- Piping Layout – 3M Brake58
- 3M, Full Trailer with REV and Individual Park & Shunt Valves60
System Layout61
- Wiring Schematic62
- ISO 7638 5-Pin63
- ISO 7638 7-Pin63
ISO 7638 Socket Assembly63
Towing Vehicle EBS / ABS ISO 7638 Wiring64
ECU Connections - 2M65
- 2 Sensors, 2 Modulators, 3 AUX, with Info Centre 266
- 4 Sensors, 2 Modulators, 3 AUX, with Info Centre 2 and TPMS67
- Full Trailer 3M System68
ECU Connections - 3M68
- 4 Sensors, 3 Modulators, 2 AUX, with Info Centre 269
- Slide Lock Power Connectors70
ECU Connectors - Slide Lock70
- Iso 12098 / Iso 1185 (24N) (Pwr-B)74
- 3M Link Cable76
Example - AUX 1 Connection78
ECU Connectors - Sensor / AUX / DIAG78
- Auxiliary Connector79
- Sensor Connector79
- Aux 180
- ECU Connector Identification80
- Iso 12098 / Iso 1185 (24N)80
- Sensor S1A80
- Sensor S1B80
- Sensor S2B80
Standard AUX (STD)81
Auxiliary Operation81
- Configuring Super AUX82
- Super AUX (S AUX)82
- Custom Super AUX Input Screen83
- Speed Qualiﬁer83
- Premium AUX (P AUX)84
- Auxiliary Connection Cables84
- Programming Premium AUX Using DIAG+ V685
- Premium AUX Example85
Wiring Diagram - Gen3 2M86
Wiring Diagram - Gen3 3M87
System Drawing Layout - COLAS88
System Drawing Layout - ILAS -E Front89
System Drawing Layout - Steer Axle Lock93
Masked Areas95
Painting95
- Trailer Plate96
- Stop-Lamp Back-Up Power Supply96
- Cable Routes96
ADR Installations96
- Junction Box97
- Auxiliary Connections97
- Towing Vehicles97
Programming98
- Information99
- Distance99
System Diagnostics99
- Changes100
- Testing100
- System Check Procedure101
- Warning Device101
- Power up Modes102
- Supply Switch Test Box Circuit Diagram103
- Mains Power Supply Circuit Diagram103
- Multimeter Readings104
- Diagnostic Trouble Codes (DTC)105
- Info Centre 2 Menu109
Maintenance Schedule112
- Stripping of Axle113
- Exciter (Solid Type)113
Sensor Installation113
- Sensor114
- Reassemble Hub Assembly115
- EB+ Gen3 Stability116
- Lining Wear System (LWS)116
- Braking with EB+ Gen3116
General Information116
- Tpms117
- TPMS Components117
- Semi Trailer - Standard Installation118
- Semi Trailer - Complex Installation (Example)118
- Full Trailer - Standard Installation119
- Full Trailer - Complex Installation (Example)119
Part Reference120
- Eb+Gen3 ISO Cables124
- Eb+Gen3 Auxiliary Cables126
- Eb+Gen3 Diagnostic Cables128
- 3M Link Cable129
- Gen3 Part Numbers (Including Pipe Fittings)130
EB+ Gen3 Part Number Variants130

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Summary

EB+ Gen3 Standard and Premium Details

Installation Guidelines

Chassis Mounting and Positioning

Details required installation parameters, angles, and mounting positions for correct operation.

Sensor Connection Procedures

Guides sensor cable connection, routing, and protection against water ingress.

Piping Recommendations and Fittings

Provides guidelines for pipe selection, sizes, and proper use of fittings.

Wiring and Connections

ECU Connections and Slide Locks

ADR Installations

ADR Requirements and Procedures

Operation and Diagnostics

Programming and System Checks

Details the programming procedure using DIAG+ and system self-check sequences.

System Diagnostics and DTCs

Explains on-board diagnostics, information retrieval, and diagnostic trouble codes.

Info Centre 2 Menu Navigation

Maintenance and Troubleshooting

Multimeter Readings for Testing

Diagnostic Trouble Codes (DTC) Reference

Lists diagnostic trouble codes and their possible causes for troubleshooting.

Sensor Installation Procedures

Part Reference

Haldex EB+ Gen3 Specifications

General

Brand	Haldex
Model	EB+ Gen3
Category	Automobile Accessories
Language	English

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