Haldex EB+ Gen3 User Manual

Haldex EB+ Gen3

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Innovative Vehicle Solutions

INSTALLATION GUIDE

Electronic Braking System

Table of Contents

Table of Contents3
System Overview4
Introduction4
Product Versions5
General Components - 2M8
- 2M Chassis Components9
- General Components – 3M10
- 3M Chassis Components11
- Dimension and Port Identification12
- Standard Assembly12
- Premium Assembly13
- Slave Assembly14
- Semi & Centre Axle Trailers - Side by Side (Sxs)15
System Configurations15
- Semi & Centre Axle Trailers - Axle by Axle ASC Front, SL Rear19
- Semi & Centre Axle Trailers21
- Full Trailers23
- Semi Trailers27
- Chassis Installation39
- Position of EB+ Gen3 Assembly39
- Sensor Connection42
- Sensor / COLAS/ ILAS-E Connection43
- Excess Cable44
- ‘DIAG‘ Side of Vehicle Connection45
- Clearance and Mounting Dimensions45
Piping Recommendations46
- Piping Information47
- Pipe Fittings47
- 2M, Side by Side with Trcm48
- Piping Layout – 2M Brake48
- 2M, Side by Side, with TEM49
- 2M, Side by Side, with Combined Park & Shunt Valve50
- 2M, Side by Side, REV with Combined Park & Shunt Valve51
- 2M, Axle by Axle, REV and Individual Park & Shunt Valves52
- Piping Layout – 2M Suspension53
- 2M, Levelling Valve53
- 2M, Levelling Valve and COLAS54
- Piping Layout – 3M Brake58
- 3M, Full Trailer with REV and Individual Park & Shunt Valves60
System Layout61
- Wiring Schematic62
- ISO 7638 5-Pin63
- ISO 7638 7-Pin63
ISO 7638 Socket Assembly63
Towing Vehicle EBS / ABS ISO 7638 Wiring64
ECU Connections - 2M65
- 2 Sensors, 2 Modulators, 3 AUX, with Info Centre 266
- 4 Sensors, 2 Modulators, 3 AUX, with Info Centre 2 and TPMS67
- Full Trailer 3M System68
ECU Connections - 3M68
- 4 Sensors, 3 Modulators, 2 AUX, with Info Centre 269
- Slide Lock Power Connectors70
ECU Connectors - Slide Lock70
- Iso 12098 / Iso 1185 (24N) (Pwr-B)74
- 3M Link Cable76
Example - AUX 1 Connection78
ECU Connectors - Sensor / AUX / DIAG78
- Auxiliary Connector79
- Sensor Connector79
- Aux 180
- ECU Connector Identification80
- Iso 12098 / Iso 1185 (24N)80
- Sensor S1A80
- Sensor S1B80
- Sensor S2B80
Standard AUX (STD)81
Auxiliary Operation81
- Configuring Super AUX82
- Super AUX (S AUX)82
- Custom Super AUX Input Screen83
- Speed Qualiﬁer83
- Premium AUX (P AUX)84
- Auxiliary Connection Cables84
- Programming Premium AUX Using DIAG+ V685
- Premium AUX Example85
Wiring Diagram - Gen3 2M86
Wiring Diagram - Gen3 3M87
System Drawing Layout - COLAS88
System Drawing Layout - ILAS -E Front89
System Drawing Layout - Steer Axle Lock93
Masked Areas95
Painting95
- Trailer Plate96
- Stop-Lamp Back-Up Power Supply96
- Cable Routes96
ADR Installations96
- Junction Box97
- Auxiliary Connections97
- Towing Vehicles97
Programming98
- Information99
- Distance99
System Diagnostics99
- Changes100
- Testing100
- System Check Procedure101
- Warning Device101
- Power up Modes102
- Supply Switch Test Box Circuit Diagram103
- Mains Power Supply Circuit Diagram103
- Multimeter Readings104
- Diagnostic Trouble Codes (DTC)105
- Info Centre 2 Menu109
Maintenance Schedule112
- Stripping of Axle113
- Exciter (Solid Type)113
Sensor Installation113
- Sensor114
- Reassemble Hub Assembly115
- EB+ Gen3 Stability116
- Lining Wear System (LWS)116
- Braking with EB+ Gen3116
General Information116
- Tpms117
- TPMS Components117
- Semi Trailer - Standard Installation118
- Semi Trailer - Complex Installation (Example)118
- Full Trailer - Standard Installation119
- Full Trailer - Complex Installation (Example)119
Part Reference120
- Eb+Gen3 ISO Cables124
- Eb+Gen3 Auxiliary Cables126
- Eb+Gen3 Diagnostic Cables128
- 3M Link Cable129
- Gen3 Part Numbers (Including Pipe Fittings)130
EB+ Gen3 Part Number Variants130

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Haldex EB+ Gen3 Specifications

General

Brand	Haldex
Model	EB+ Gen3
Category	Automobile Accessories
Language	English

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