• brake caliper piston
Turn the brake caliper piston clockwise until
section a of the brake caliper piston is level
with the surface of the brake caliper body.
1NOTE:
Align an end ○
b
of the groove in the brake
caliper piston with the punch mark ○
c
on the
brake caliper body.
3. Install:
• gasket ①
• rear brake case ②
• rear brake case bolts ③
22Nm (2.2 m · kg,16 ft · lb)
• O-ring ④
4. Install:
• rear brake arm shaft ①
• rear brake arm ②
• set bolt ③
• rear brake arm nut ④
1NOTE:
Apply lithium-soap-based grease to the rea
brake arm shaft and set bolt.
a. Screw in the rear brake arm shaft
counterclockwise completely so that the punch
mark ⓐ on the rear brake arm shaft is
between the alignment marks ⓑ.
1NOTE:
The hole for the rear brake arm shaft has
multiple threads. If the punch mark ⓐ on the
rear brake arm shaft is not between the
alignment marks ⓑ when the rear brake arm
shaft is screwed in completely, remove the
rear brake arm shaft and screw it in from a
different starting position.
b. Turn the rear brake arm shaft approximately
60° clockwise.
c. Install the rear brake arm to the rear brake arm
CHASSIS
- 197-
shaft so that the punch mark ⓒ on the rea
brake arm is aligned with the punch mark ⓐ
on the rear brake arm shaft.
d. Turn the rear brake arm until it contacts the pin
ⓓ.
e. Finger tighten the set bolt.
f. Tighten the rear brake arm nut.
5. Install:
• brake pad (piston side) ①
(with insulator and pad shim)
1NOTE:
Align the projection a on the piston side of
the brake pad with the groove in the brake
caliper piston.
6. Install:
• brake pad holding bolts
17Nm (1.7 m · kg,12 ft · lb)
INSTALLING THE REAR BRAKE CALIPER
1. Install:
• brake caliper assembly
• brake caliper mounting bolts
40Nm (4.0m · kg,29 ft · lb)
• brake hose ①
• copper washers
• union bolt ②
48Nm (4.8m · kg,35 ft · lb)
1NOTE:
Tighten the union bolt while holding the
brake hose as shown.
1WARNING
：
Proper brake hose routing is essential to
insure safe vehicle operation.
2. Fill:
• brake reservoir
Must use DOT4 Brake Fluid
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