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hpmont HD30 Series - User Manual

hpmont HD30 Series
215 pages
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Table of Contents

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hpmont HD30 Series Specifications

General IconGeneral
Brandhpmont
ModelHD30 Series
CategoryInverter
LanguageEnglish

Summary

Chapter 1 Safety Information and Precautions

1.1 Safety Definition

Defines terms like Danger, Warning, and Note used throughout the manual for hazard communication.

1.2 About Motor and Load

Discusses inverter operation compared to standard, constant torque at low speeds, and motor overload protection.

1.3 Installation Limitation

Outlines restrictions on output side connections, circuit breaker use, rated voltage, and phase input.

Chapter 2 Product Information

2.1 Model Explanation

Details the meaning of each part of the inverter model number for identification.

2.2 Nameplate

Explains the information provided on the inverter's nameplate for model and specifications.

2.3 Specifications

Lists the electrical and performance characteristics, control modes, and interfaces of the inverter.

2.4 Ratings

Provides a table of rated capacities, input/output currents, and motor power for various inverter models.

2.5 Parts of Inverter

Identifies and illustrates the main physical components and connection points of the inverter.

Chapter 3 Mechanical Installation

3.1 Installation Precautions

Lists essential safety measures and checks before and during inverter installation.

3.2 Requirement for the Installation Site

Specifies environmental conditions, location requirements, and ambient temperature limits for proper operation.

3.3 Installation Direction and Space Requirements

Details inverter mounting orientation and necessary clearance for effective cooling and heat dissipation.

3.4 Dimensions and Mounting Size

Provides diagrams and tables showing physical dimensions and mounting hole specifications for different models.

3.5 Display Panel Installation and Dismantle

Explains the procedure for attaching and detaching the display panel from the inverter.

3.6 Plastic Cover Dismantle

Illustrates the steps for removing the inverter's upper and lower plastic covers.

Chapter 4 Electrical Installation

4.1 Wiring Precautions

Outlines critical safety rules and guidelines for performing electrical wiring tasks on the inverter.

4.2 Selection of Main Circuit Peripheral Devices

Recommends specifications for MCCBs, contactors, and cables based on inverter model.

4.3 Main Circuit Terminals and Wiring

Describes the layout and function of main circuit power terminals and provides wiring diagrams.

4.4 Control Terminals and Wire Connection

Details control terminal functions, wire jumper settings, and communication port connections.

4.5 Meet EMC Requirement of Installation

Provides guidance on proper installation practices to ensure good electromagnetic compatibility (EMC).

Chapter 5 Operation Instructions

5.1 Function Description

Explains fundamental inverter functions like run command and frequency setting sources.

5.2 Operating Instructions

Covers display panel layout, key functions, indicator descriptions, and menu navigation.

5.3 Initial Power On

Guides through the critical steps and checks required before powering on the inverter for the first time.

Chapter 6 Function Introduction

Group d00 Status Display Parameters

Lists parameters for displaying various inverter operational statuses like series, software versions, and current status.

Group F00 Basic Parameters

Details fundamental general parameters such as control mode, inverter type, motor selection, and frequency limits.

Group F01 Protection of Parameters

Explains parameters related to user password protection, menu mode selection, and function code initialization.

Group F02 Run;Stop Control Parameters

Covers parameters for start modes, delay times, DC braking, and stop modes for controlling motor operation.

Group F03 Acceleration;Deceleration Parameters

Defines settings for linear or S-curve acceleration/deceleration times, including jog and emergency stop parameters.

Group F04 Process PID Control

Details parameters for configuring PID control loops for process regulation, including reference, feedback, and gains.

Group F05 External Reference Curve Parameters

Describes parameters for defining custom V/f curves and skip frequencies to adapt to different load characteristics.

Group F06 MS SPEED and Simple PLC

Explains multi-step speed commands and parameters for enabling and configuring the Simple PLC function.

Group F07 Wobble Operation Parameters

Covers parameters for setting up and controlling the wobble operation mode, including frequency and amplitude.

Group F08 Asynchronous Motor 1 Parameters

Details essential parameters for configuring motor 1, including rated power, voltage, current, frequency, and auto-tuning settings.

Group F09 V;f Control Parameters

Covers parameters for selecting and customizing V/f curves, torque boost, and slip compensation for motor control.

Group F10 Motor 1 Vector Control Speed-loop Parameters

Explains parameters for tuning the speed control loop in vector control mode for motor 1, including PI gains and switching frequencies.

Group F13 Asynchronous Motor 2 Parameters

Provides parameters for configuring a second asynchronous motor, mirroring settings for motor 1.

Group F15 Digital I;O Terminal Parameters

Details the function selection for digital input terminals (DI) and digital output terminals (DO) and relays.

Group F16 Analogue I;O Terminal Parameters

Explains the configuration of analogue input (AI) and output (AO) terminals, including function selection, bias, and gain.

Group F17 SCI Communication Parameters

Covers settings for serial communication (SCI), including data format, baud rate, local address, and action on errors.

Group F18 Display Control Parameters

Defines parameters for customizing the display panel, including language, contrast, and displayed information.

Group F19 Function-boost Parameters

Explains advanced features like auxiliary frequency sources, cooling fan control, and droop control.

Group F20 Protection of Fault Parameters

Details parameters for various protection functions, including overload, phase loss, PID feedback loss, and auto reset.

Group F23 PWM Control Parameters

Covers parameters related to Pulse Width Modulation (PWM) control, such as carrier frequency and modulation mode.

Chapter 8 Maintenance

8.1 Daily Maintenance

Outlines daily checks for operating environment, inverter, and motor status to ensure proper function.

8.2 Periodical Maintenance

Describes general inspections to be performed every 3-6 months to prevent issues and ensure long-term operation.

8.3 Replacing Damaged Parts

Provides lifespan information and replacement criteria for common damaged components like cooling fans and capacitors.

8.4 Unwanted Inverter Recycling

Gives important considerations and methods for safely disposing of the inverter.

Chapter 9 Options

9.1 Extension I;O Card (HD30-EIO)

Details the features and terminal functions of the HD30-EIO extension card for expanded I/O capabilities.

9.2 Plastic Interface Card (HD30-PIO)

Describes the HD30-PIO card, designed for injection molding machines, and its terminal functions.

9.3 Panel Installation Assembly

Explains the components and procedures for assembling the panel mounting base and extension cables.

9.4 Power Regenerative Unit

Refers to a separate manual for details on the Power Regenerative Unit.

9.5 Braking Unit and Braking Resistor Selection

Provides recommendations for selecting appropriate braking units and resistors based on motor and inverter models.

9.6 Reactor Selection

Lists recommended AC and DC reactors based on inverter models for input and output filtering and power factor correction.

9.7 Protective Cover

Describes the protective cover accessory for specific inverter frames and its application.

Appendix A Parameters

Group d00 Status Display Parameters

Lists parameters for displaying various inverter operational statuses like series, software versions, and current status.

Group F00 Basic Parameter

Details fundamental general parameters such as control mode, inverter type, motor selection, and frequency limits.

Group F01 Protection of Parameters

Explains parameters related to user password protection, menu mode selection, and function code initialization.

Group F02 Run;Stop Control Parameters

Covers parameters for start modes, delay times, DC braking, and stop modes for controlling motor operation.

Group F04 Process PID Control

Details parameters for configuring PID control loops for process regulation, including reference, feedback, and gains.

Group F05 External Reference Curve Parameters

Describes parameters for defining custom V/f curves and skip frequencies to adapt to different load characteristics.

Group F06 MS SPEED and Simple PLC

Explains multi-step speed commands and parameters for enabling and configuring the Simple PLC function.

Group F07 Wobble Operation Parameters

Covers parameters for setting up and controlling the wobble operation mode, including frequency and amplitude.

Group F08 Asynchronous Motor 1 Parameters

Details essential parameters for configuring motor 1, including rated power, voltage, current, frequency, and auto-tuning settings.

Group F09 V;f Control Parameters

Covers parameters for selecting and customizing V/f curves, torque boost, and slip compensation for motor control.

Group F10 Motor 1 Vector Control Speed-loop Parameters

Explains parameters for tuning the speed control loop in vector control mode for motor 1, including PI gains and switching frequencies.

Group F13 Asynchronous Motor 2 Parameters

Provides parameters for configuring a second asynchronous motor, mirroring settings for motor 1.

Group F15 Digital I;O Terminal Parameters

Details the function selection for digital input terminals (DI) and digital output terminals (DO) and relays.

Group F16 Analogue I;O Terminal Parameters

Explains the configuration of analogue input (AI) and output (AO) terminals, including function selection, bias, and gain.

Group F17 SCI Communication Parameters

Covers settings for serial communication (SCI), including data format, baud rate, local address, and action on errors.

Group F18 Display Control Parameters

Defines parameters for customizing the display panel, including language, contrast, and displayed information.

Group F19 Function-boost Parameters

Explains advanced features like auxiliary frequency sources, cooling fan control, and droop control.

Appendix B User Menu Setting Table

Appendix C Communication Protocol

1. Peripherals Support

Describes the RS485 communication interfaces and their support for MODBUS protocol.

2. Interfaces

Details the interface mode and pin definition for the RJ45 communication terminal.

3. Network Mode

Illustrates network configurations for single-master/multi-slave and single-master/single-slave setups.

4. Protocol Format

Explains the frame formats for MODBUS RTU and ASCII modes, including data structure and checking.

9. CRC checking

Provides C language code for CRC-16 checksum calculation used in communication.

10. Application case

Presents practical examples of reading and writing inverter parameters via communication.

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