Kohler KDI 2504TM Workshop Manual

INDEX
EN
9.3 Engine block assembly ............................................................................................................... 114
9.4 Oil sump unit assembly ............................................................................................................... 121
9.5 Flange unit assembly .................................................................................................................. 122
9.6 Timing system gear assembly and injection pump .................................................................. 123
9.7 Cylinder head unit assembly ...................................................................................................... 125
9.8 Fuel system assembly ................................................................................................................. 130
9.9 Intake manifold assembly ........................................................................................................... 132
9.10 Exhaust manifold assembly ........................................................................................................ 133
9.11 Lubrication circuit assembly ...................................................................................................... 133
9.12 Crankshaft pulley assembly ....................................................................................................... 135
9.13 Turbocharger Assembly .............................................................................................................. 136
9.14 Coolant circuit assembly ............................................................................................................ 137
9.15 Electric component assembly .................................................................................................... 139
9.16 Tightening torques and the use of sealants ............................................................................. 141
10 Fluids filling information ................................................................................................... 147
10.1 Engine oil ...................................................................................................................................... 147
10.2 Coolant ......................................................................................................................................... 148
11 Information about optional components .......................................................................... 150
11.1 Oil dipstick in cylinder head ....................................................................................................... 150
11.2 Heater (replacement) .................................................................................................................. 151
11.3 Idler gear (for 3rd / 4th PTO) ...................................................................................................... 152
11.4 3rd PTO (replacement) ................................................................................................................ 153
11.5 4th PTO (replacement) ................................................................................................................ 156
11.6 3rd + 4th PTO (configurations) ................................................................................................... 159
11.7 Air filter (cartridge replacement) ................................................................................................ 160
11.8 Remote oil filter (disassembly and assembly) .......................................................................... 160
11.9 Poly-V alternator belt (replacement and adjustment) ............................................................. 162
11.10 Tightening pulley and alternator for Poly-V belt ...................................................................... 163
11.11 Oil sump with supporting structure ........................................................................................... 165
12 Information on adjustments .............................................................................................. 169
12.1 Air filter check .............................................................................................................................. 169
12.2 Rubber hose and manifold control ............................................................................................ 169
12.3 Oil leak check ............................................................................................................................... 170
12.4 Oil pressure check ....................................................................................................................... 171
13 Tools information ............................................................................................................... 172
13.1 Information regarding specific tools ......................................................................................... 172
14 Information about failures ................................................................................................. 174
14.1 Possible causes and trouble shooting ...................................................................................... 174
15 Glossary ............................................................................................................................. 176

Kohler KDI 2504TM Specifications

General

Brand	Kohler
Model	KDI 2504TM
Category	Engine
Language	English