Krone 1022623 - User Manual

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Original Operating Instructions

Document no.: 150001049_01_us

Status: 05/11/2019

RP701-20

Round Baler

Comprima F 155

From machine no.: 1022623

Main Page

Table of Contents3
Information on this Document9
Validity9
Re-Ordering9
Applicable Documents9
Target Group of this Document9
How to Use this Document9
Directories and References9
Figures10
Conversion Table12
Safety14
Intended Use14
Reasonably Foreseeable Misuse14
Service Life of the Machine15
Basic Safety Instructions15
Importance of Operating Instructions15
Personnel Qualification of the Operating Personnel15
Personnel Qualification of the Technicians16
Children in Danger16
Connecting the Machine16
Structural Modifications on the Machine16
Additional Equipment and Spare Parts16
Jobs on the Machine17
Operational Safety: Technically Sound Condition17
Danger Zones18
Ensuring Functionality of Safety Devices20
Keeping Universal Shaft Guard Functional20
Personal Protective Equipment20
Safety Markings on the Machine21
Road Safety21
Parking the Machine Safely22
Consumables22
Dangers Arising from Environment22
Sources of Danger on the Machine24
Dangers in Connection with Certain Activities: Working on the Machine25
Dangers in Connection with Certain Activities: Working on Wheels and Tyres26
Behaviour in Dangerous Situations and in Case of Accidents27
Safety Routines27
Shutting down and Safeguarding the Machine27
Securing Raised Machine and Machine Parts against Lowering27
Carrying out Oil Level Check and Oil and Filter Element Changes Safely28
Running Actuator Test28
Safety Labels on the Machine29
Safety Equipment35
SMV Emblem36
Data Memory37
Machine Description38
Machine Overview38
Overload Protections on the Machine38
Identification Plate39
Function Description Net Wrapping39
Function Description Net and Chamber Film Wrapping40
Technical Data42
Consumables43
Oils44
Lubricating Greases44
Initial Operation45
Scope of Delivery45
Mounting Hose and Cable Support46
Preparing the Brake Disc of the Wrapping Material Brake46
Checking/Adapting the Tyre Pressure46
Adjusting the Drawbar Height47
Universal Shaft49
Adjusting the Length of the Universal Shaft49
Mounting Protective Cap of Universal Shaft50
Mounting Universal Shaft Bracket50
Mounting the Universal Shaft on the Machine51
Removing the Tensioning Device51
Commissioning53
Connecting Machine to Tractor53
Mounting the Universal Shaft on the Tractor54
Connecting Hydraulic Hoses55
Connecting Hydraulic Brake (Export)56
Coupling the Hydraulic Auxiliary Brake57
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake57
Adjusting Drawbar Eye58
Connecting the KRONE ALPHA Operation Unit58
Connecting KRONE Terminal DS 50059
Connecting KRONE BETA II Terminal61
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)63
Connecting Foreign ISOBUS Terminal65
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 120067
Connecting the Road Lighting67
Mounting Safety Chain68
Operation69
Preparation before Baling69
Filling the Bale Chamber69
Improving Bale Chamber Filling71
Reducing the Pressure on the Side Walls of the Bale Chamber71
Mounting Additional Driver Guide Rails on the Starter Roller71
Mounting Additional Deflector Sheets in the Tailgate72
Completing the Baling Process, Starting Tying Cycle and Ejecting Round Bales73
Operating the Support Jack73
Using the Stop Cock of the Tailgate75
Releasing/Applying the Parking Brake76
Fitting Wheel Chocks77
Removing/Mounting the Safety Device Which Prevents Unauthorised Use78
Operating Brake Force Regulator78
Operating the Bale Counter79
Pick-Up79
Bringing the Pick-Up to Transport/Working Position79
Setting the Pick-Up Working Height80
Adjusting the Bearing Pressure Relief for the Pick-Up81
Crop Press Roller Unit81
Setting the Crop Press Roller Unit82
Setting the Baffle Sheet on the Crop Press Roller Unit82
Removing/Mounting the Baffle Sheet on the Crop Press Roller Unit83
Lifting/Lowering the Feeder Rotor Floor84
Net Wrapping84
Inserting the Net Roll84
Insert Net86
Net and Chamber Film Wrapping87
Inserting a Net or Film Roll87
Inserting the Net or Film88
Notes on Operation90
Checking the Tension of the Inserted Film91
Using the Bale Ejector92
Removing Crop Blockages92
Crop Blockage at the Right-Hand and Left-Hand End of the Pick-Up92
Crop Blockage in the Pick-Up92
Crop Blockage under Feed Rotor93
Crop Blockage in the Baling Element93
Operating the Reversing Device with Crop Blockages93
Operating the Central Chain Lubrication System94
KRONE ALPHA Operation Unit97
Overview98
Switching the Operation Unit On/Off99
Start Tying Process in Manual Mode99
Starting Tying in Automatic Mode99
Setting the Net Layers100
Setting the Automatic Blocking Time100
Digital Sensor Test101
Analogue Sensor Test102
Setting the Feed and End Position of the Feed Rocker Arm102
Display Filling103
Showing the Software Version Number103
KRONE Beta II Terminal104
ISOBUS Shortcut Button Not Available104
Switching Terminal On/Off107
Touchable Display107
Design DS 500108
KRONE ISOBUS Terminal (CCI 800, CCI 1200)110
Touchable Display110
Switching Terminal On/Off111
Design of Display112
Design of the KRONE Machine Application112
Setting Units on the Terminal113
Foreign ISOBUS Terminal114
Varying Functions to KRONE ISOBUS Terminal114
Terminal Machine Functions115
Status Line115
Keys116
Displays on the Working Screen117
Displays on the Information Bar119
Direction Display120
Accessing the Working Screen121
Automatic Call of the Road Travel Screen122
Adjusting the Baling Pressure122
Operating TIM 1.0 (Tractor Implement Management)123
Mode of Operation of TIM 1.0123
TIM Displays and Keys on the Working Screen124
Activating TIM Functions125
Pausing TIM Functions125
Operating Machine Via Joystick126
Auxiliary Functions (AUX)126
Auxiliary Assignment of a Joystick126
Terminal Menus128
Menu Structure128
Recurring Icons129
Selecting a Menu Level130
Selecting a Menu130
Changing Value131
Changing Mode132
Tying in the Menu Level132
Menu 1 "Number of Net Layers" (Net Wrapping)134
Menu 1 "Number of Film Layers" (Chamber Film Wrapping)134
Menu 3 "Advance Signalling135
Menu 4 "Tying Start Delay" (Net Wrapping)135
Menu 4 "Tying Start Delay" (Chamber Film Wrapping)136
Menu 5 "Bale Diameter137
Menu 7 "Sensitivity of Direction Display137
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)138
Menu 10 "Manual Operation" (for the "Net Wrapping" Version)139
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)140
Menu 13 "Counters141
Menu 13-1 "Customer Counter142
Menu 13-2 "Total Counter144
Menu 14 "ISOBUS145
Menu 14-5 "Configuring TIM Software" (for "TIM 1.0" Version)145
Menu 14-9 "Switching between Terminals147
Menu 15 "Settings148
Menu 15-1 "Sensor Test149
15.20.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right151
Adjusting Sensor B61 "Tying 1 (Passive)152
Menu 15-2 "Actuator Test152
Menu 15-3 "Software Info155
Driving and Transport156
Preparing the Machine for Road Travel157
Parking the Machine157
Securing the Universal Shaft157
Checking Road Travel Lighting158
Preparing the Machine for Shipment159
Securing the Side Hoods159
Securing the Storage Compartment Flap160
Mounting the Tensioning Device160
Lifting the Machine161
Settings162
Setting the Baling Pressure162
Setting the Bale Diameter163
Checking and Setting the Position of the Feed Rocker Arm163
Checking and Adjusting the Feed Position165
Checking and Setting End Position for Chamber Film Wrapping166
Checking and Setting End Position for Net Wrapping167
Setting Wrapping Material Overhang167
Setting Wrapping Material Brake168
Setting the Brake Force Release When Feeding Wrapping Material170
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake171
Locking/Releasing the Tension Lever172
Setting the Lock of the Tapered Roller173
Checking the Retaining Comb for Net Wrapping174
Checking the Retaining Comb for Chamber Film Wrapping175
Setting the Retaining Comb for Chamber Film Wrapping176
Setting the Working Lights177
Maintenance178
Maintenance Table178
Maintenance - before the Season178
Maintenance - after the Season179
Maintenance - Once after 10 Hours180
Maintenance - Once after 50 Hours180
Maintenance - Once after 500 Round Bales180
Maintenance - Every 10 Hours, at Least Daily180
Maintenance - Every 50 Hours181
Maintenance - Every 500 Hours181
Maintenance - Every 2 Years181
Lubrication Chart181
Lubricating the Universal Shaft185
Tightening Torques185
Checking/Maintaining Tyres189
Servicing the Main Gearbox190
Checking Hydraulic Hoses191
Cleaning the Machine191
Cleaning Deflection Pipes or Conical Tying Roller191
Clean the Bushing and the Drawbar Eye193
Cleaning Drive Chains194
Protecting Brake Disc of the Wrapping Material Brake from Corrosion194
Checking the Screw Connections on the Drawbar194
Setting the Scraper and Stone Deflector195
Setting the Scraper to the Spiral Roller195
Adjusting the Scraper on the Deflection Shafts197
Adjusting the Scraper on the Fixed Deflection Rolls197
Setting the Stone Deflectors197
Bleed the Friction Clutch on the Universal Shaft198
Releasing the Cam Clutch on the Universal Shaft198
Adjust Drive Chains199
Drive Chain of the Pick-Up199
Drive Chain of the Intake200
Drive Chain of the Bale Formation Conveyor201
Drive Chain of the Auger Conveyor202
Drive Chain of the Starter Roller and the Lower Compression Roller202
Checking the Bale Formation Conveyor Tension203
Setting the Baling Pressure Indicators203
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake205
Servicing Chain Lubrication Unit206
Checking Oil Level, Topping up Oil and Changing Filter206
Cleaning the Dosing Units207
Replacing the Hose on the Dosing Unit208
Servicing Compressed Air Brake (for Version with "Compressed Air Brake")208
Cleaning Air Filter208
Drain Condensation Water from the Compressed Air Tank209
Retighten Tensioning Straps at the Compressed Air Tank210
Malfunction, Cause and Remedy211
Disturbances at the Pick-Up or During Picking up of Crops211
Disturbances During or after the Baling Process212
Disturbances at the Tying Unit or During the Tying Cycle213
Malfunctions on the Chain Lubrication Unit215
Faults of the Electrics/Electronics216
Error Messages216
Possible Error Types (FMI)217
Overview of Fuses218
Remedying Sensor/Actuator Error218
Error List218
Setting the Tailgate Lock242
Repairs, Maintenance and Settings by Technicians244
Servicing the Brake System244
Checking the Pad Thickness of the Brake Shoes245
Checking the Stroke of the Brake Cylinders245
Setting Brake Lever on the Single Axle245
Setting Mechanical Slack Adjuster on the Single Axle246
Setting Transmission Linkage and Brake Lever on the Tandem Axle247
Car Jack Contact Points250
Waste Disposal251
Appendix252
Hydraulic Diagram252
Index253

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Krone 1022623 Specifications

General

Brand	Krone
Model	1022623
Category	Farm Equipment
Language	English

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