Krone Big Pack 890 HS

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Foreword

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Foreword3
Table of Contents4
Foreword5
Introduction13
Purpose of Use13
Validity13
Contact13
Identification Plate14
Information Required for Questions and Orders14
Intended Use15
Technical Data16
Big PACK 890 XC16
Big PACK 1270 XC17
Big PACK 1290 XC18
Big PACK 1290 HDP XC19
Lubricants20
Filling Quantities and Lubrication Designations for Gearboxes20
Oil Quantities and Designations for the On-Board Hydraulic System21
Oil Quantities and Designations for the Compressor21
General Technical Description22
Connection Prerequisites on Tractor23
Electrical Connections23
Hydraulic Connections24
Machine Overview26
Left Side of the Big Pack Baler with Tandem Axle26
Right Side of the Big Pack Baler with Tandem Axle28
Functioning of the VFS Conveyor System30
Functional Description of the Big PACK Baler31
Safety32
Identifying Symbols in the Operating Instructions32
Identification of the Hazard Warnings32
Personnel Qualification and Training33
Dangers in Case of Non-Compliance with the Safety Instructions33
Safety-Conscious Work Practices33
Safety Instructions and Accident Prevention Regulations34
Hitched Implements35
PTO Operation36
Hydraulic System37
Tyres37
Maintenance38
Unauthorised Conversion/Modification and Spare Parts Production38
Inadmissible Modes of Operation38
Safety Instructions on the Machine38
Introduction39
Position of the Adhesive Safety Stickers on the Machine40
Position of the General Information Labels on the Machine42
Re-Ordering the Adhesive Safety and Information Labels43
Affixing the Adhesive Safety and Information Labels43
Special Safety Instructions44
Ladder44
Fire Extinguisher45
Parking Brake46
Flywheel Brake47
Parking Support48
Hydraulic Parking Jack (Optional)49
Commissioning52
Adjusting the Drawbar Height53
Adjusting the Height of the Drive Train54
Mounting Onto the Tractor55
PTO Shaft56
Length Adjustment56
Start-Up57
Mounting Onto the Tractor58
Install the PTO Shaft59
Hydraulics61
Special Safety Instructions61
Connecting the Hydraulic Lines61
Hydraulic Brake (Export)64
Hydraulic Connection to Block the Coaster/Steering Axle (Special Equipment)64
Load-Sensing Connection65
Compressed Air Connections for the Compressed Air Brake66
Supports for Compressed Air Hoses67
Electrical Connections68
Working Floodlight (Optional)69
LED Strips69
Driving and Transport70
Preparations for Road Travel70
Lifting the Pick-Up70
Roller Chute Hydraulically Activated71
Bale Chute in Transport Position (Optional)71
Checking the Lighting System72
Parking Brake72
Moving73
Handling the Coaster/Steering Axle (Special Equipment)74
Moving the Machine Without Hydraulic Connections77
Parking78
Parking Brake78
Wheel Chocks79
KRONE ISOBUS-Terminal CCI 10080
Installing the Terminal into Cabin81
ISOBUS Short Cut Button82
Connecting the Terminal (on Tractors with Integrated ISOBUS System)84
Connecting the Terminal (on Tractors Without ISOBUS System)85
Switching the Terminal on / off When the Machine Is Not Connected86
Switching the Terminal on / off When the Machine Is Connected87
Function Keys88
Manual Mode94
Manual Mode Basic Screen94
Setting the Target Bale Channel Flap Pressure96
Setting the Bale Length97
Automatic Mode99
Buttons on the Machine101
Description of Baling Process102
Bale Channel Chamber Empty102
Bale Channel Chamber Full102
Menu Level103
Short Overview103
Calling up the Menu Level104
Main Menu 1 'Settings105
Menu 1-1 „Correction Value Bale Length106
Menu 1-2 „Knotter Signal107
Menu 1-3 „Sensitivity of the Direction Display108
Menu 1-5 „Central Lubrication110
Menu 1-6 'Knotter Blowing112
Menu 1-6-2 „Bales / Blow113
Menu 1-6-3 „Blow Time114
Menu 1-7 'Knotter Control115
Main Menu 2 „Counters117
Menu 2-1 'Customer Counters118
Menu 2-2 „Total Bale Counter120
Main Menu 4 „Service122
Menu 4-2 „Manual Sensor Test123
Actuator Test131
Menu 4-4 „Manual Actuator Test131
Main Menu 5 'Information136
Main Menu 6 „Fitter137
Alarm Message138
Alarm Messages139
ISOBUS Operation147
Attaching the ISOBUS Terminal148
Connection Terminal to Tractor148
Connection Tractor to Machine148
Differing Functions to KRONE ISOBUS Terminal CCI149
ISOBUS „Auxiliary"-Function (AUX)151
Example of a Joystick Assignment for Fendt (Default Setting)152
Operation153
Pick up154
Default Setting (Working Height Setting)154
Driving with Pick-Up in Fixed Position155
Roller Crop Guide156
Cutting System157
General Aspects157
Cutting Length158
Activating the Cutting System159
Blade Changing159
Unlocking the Blade Shaft161
Removing Blockages162
Baling Force Regulation163
Ejection of the Last Bale164
Opening the Bale Channel Chamber164
Medium Design164
Comfort Design164
Activating the Bale Ejector165
Medium Version165
Comfort Version165
Hydraulically Foldable Roller Chute166
Medium Version166
Comfort Version166
Length Adjustment of Big Bales167
Electrical Longitudinal Adjustment Device167
Twine168
Electrical Twine Empty Display168
Twine Motion Indicator Upper Twine (Double Knotter)169
Initiate the Tying Process Manually170
Drives171
Main Drive171
Feed Packer Drum Drive172
Knotter Shaft Drive173
XC Cutting System Drive173
Pick-Up Drive with XC Cutting System174
Pick-Up Drive over Gearbox (Without XC Cutting System)174
Multibale Equipment (Optional)175
Settings176
Tying Unit177
Inserting the Twine177
Interconnecting the Twine (Twine Box)178
Threading the Twine181
Single Knotter181
Lower Twine Double Knotter182
Upper Twine183
Setting the Needles184
Lateral Setting of the Needles184
Setting the Height of the Needles on the Knotter185
Top Dead Centre of the Needles186
Setting the Needle Yoke Brake187
Position of Needles - Checking / Setting the Baling Ram188
Setting the Upper Needle189
Checking the Setting of the Upper Needle189
Twine Bar190
Setting the Twine Bar (Single Knotter)190
Setting the Twine Bar (Double Knotter)191
Checking the Twine Bar after the Setting192
Pretension of the Twine Bar Shaft193
Setting the Knotter Shaft Brake193
Twine Brake194
Setting the Twine Tension on the Upper Twine Strand (Double Knotter)195
Setting the Twine Tension of the Lower Twine Strand (Double Knotter)196
Knotter197
Locking the Tying Process197
Start-Up198
Single Knotter198
Knotter Hook (Single Knotter)198
Setting of Twine Retainer199
Setting the Holding Force of the Twine Retainer (6)200
Setting of Blade Lever (Single Knotter)201
Double Knotter202
Knotter Hook (Double Knotter)202
Setting of Twine Retainer203
Setting the Holding Force of the Twine Retainer (6)204
Setting the Blade Lever (Double Knotter)205
Baling Ram Setting206
Setting the Baling Ram Blades206
Cleaning the Running Rails207
Lateral Setting of the Plunger207
Setting Packer to Baling Ram208
Setting the Packer208
Variable Filling System (VFS)211
Assembling the Feeler Rocker211
Adjusting the Variable Filling System (VFS)212
Zero Position212
Absorbing Mechanism214
Checking the Setting215
Setting the Triggering Sensitivity216
Setting the Spring of the Zeroizing Device217
Setting the Flywheel Cleaning (Only on Big PACK 890)218
Basic Setting of the Band Brake (Flywheel)218
Setting the Bale Chute219
Setting the Multibale220
Setting the Position of the Second Needle Yoke220
Setting the Stop220
Setting the Height of the Needle Yoke Brake220
Setting the Locking (Frame)221
Setting the Lockings of the Needle Yoke221
Setting the Rubber Pad between the Needle Yokes222
Possible Setting Errors and Their Elimination (Multibale)222
Setting the Spring of the Chain Tensioner on the Pick-Up223
On Version Without Cutting System223
Maintenance224
Special Safety Instructions224
Spare Parts224
Lifting225
Lifting Eyes225
Tightening Torques226
Tightening Torques (Countersunk Screws)227
Cleaning228
Tyres228
Checking and Maintaining Tyres229
Tyre Air Pressure230
Hydraulics231
On-Board Hydraulic System232
High-Pressure Filter233
Adjusting the Hydraulic System234
Comfort Hydraulic Block Diagram236
Emergency Manual Activation237
Examples of Emergency Manual Activation237
Raising / Lowering the Roller Chute237
Pressing Force Control (with Emergency Manual Activation)238
Setting the Baling Pressure238
Releasing the Bale Channel Chamber (Comfort)238
Filling Quantities and Lubrication Designations for Gearboxes239
Oil Quantities and Designations for the On-Board Hydraulic System239
Oil Quantities and Designations for the Compressor239
Oil Level Check and Oil Change Intervals (Gearboxes)239
Main Gearbox240
Packer Gearbox241
Transfer Gearbox242
Pick-Up Gearbox243
Cutting System Drive Gear244
Maintenance - Brake System246
Special Safety Instructions246
Compressed-Air Reservoir247
Setting the Transfer Mechanism248
Pneumatic Brake Cylinders249
Compressor250
Air Filter for Pneumatic Cylinder (Only Multibale)251
Replacing Rollers/Cam Follower Rollers251
Maintenance - Lubrication252
Special Safety Instructions252
Lubricants253
General Aspects253
Lubricating the PTO Shaft254
Lubricating the Rollers for the Blade Lever255
Lubrication Points256
Lubrication Points Big PACK 890 (XC), 1270 (XC), 1290 (XC)256
Lubrication Points Big PACK 1290 HDP (XC)258
Automatic Centralised Lubrication System (Optional)265
Position of the Sensors (Right Hand Side of the Machine)266
Position of the Sensors (Left Hand Side of the Machine)268
Adjusting the Sensors270
13.8.1.1 Namur Sensor D = 8 MM270
Namur Sensor D = 12 MM270
Namur Sensor D = 30 MM271
Placing in Storage272
Special Safety Instructions272
At the End of the Harvest Season273
Before the Start of the New Season274
Overload Coupling on Flywheel275
Malfunctions - Causes and Remedies276
Special Safety Instructions276
General Malfunctions277
Malfunctions on the Knotter278
Single Knotter278
Double Knotter281
Troubleshooting in the Central Lubrication292
Appendix294
Hydraulic System Circuit Diagrams294
Working Hydraulics for Medium Version Electronics294
Working Hydraulics for Comfort Version Electronics296
On-Board Hydraulics for Medium Version Electronics297
On-Board Hydraulics for Comfort Version Electronics298
Electrical Circuit Diagram299

Krone Big Pack 890 HS - Page 12

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