Liebert Hipulse E - Chapter 1 - Installation Procedure

Installation Manual Liebert Hipulse E Single or '1+N' UPS System
(07/04) Page vii
Table of Contents
Part I – Installation Manual ............................................. 1-1
1 Chapter 1 - Installation Procedure ................................................................................................................... 1-1
1.1 Introduction ...................................................................................................................................................... 1-1
1.2 Environmental considerations.......................................................................................................................... 1-2
1.2.1 UPS location..................................................................................................................................................... 1-2
1.2.2 Battery location ................................................................................................................................................ 1-2
1.2.3 Storing .............................................................................................................................................................. 1-2
1.3 Mechanical Considerations.............................................................................................................................. 1-3
1.3.1 System composition ......................................................................................................................................... 1-3
1.3.2 Frame and enclosure ........................................................................................................................................ 1-3
1.3.3 300 kVA UPS with rectifier 6 pulses .............................................................................................................. 1-3
1.3.4 300 kVA UPS with rectifier 12 pulses ............................................................................................................ 1-3
1.3.5 400 kVA UPS with rectifier 6 pulses .............................................................................................................. 1-3
1.3.6 400 kVA UPS with rectifier 12 pulses ............................................................................................................ 1-3
1.3.7 Moving the cabinets ......................................................................................................................................... 1-3
1.3.8 Clearances ........................................................................................................................................................ 1-4
1.3.9 Floor installation............................................................................................................................................... 1-4
1.3.10 Fixing of the magnetic components................................................................................................................. 1-4
1.3.11 Cable entry ....................................................................................................................................................... 1-4
1.3.12 Top Cable entry................................................................................................................................................ 1-4
1.4 Preliminary Checks .......................................................................................................................................... 1-4
1.4.1 Identification .................................................................................................................................................... 1-4
2 Chapter 2 - Installation (Electrical).................................................................................................................. 2-1
2.1 Power Cabling.................................................................................................................................................. 2-1
2.1.1 System Configuration....................................................................................................................................... 2-1
2.1.2 Table for determining power cable size........................................................................................................... 2-2
2.1.3 General Notes................................................................................................................................................... 2-2
2.1.4 Cable connections ............................................................................................................................................ 2-2
2.1.5 Safety earth....................................................................................................................................................... 2-2
2.1.6 Protective devices............................................................................................................................................. 2-3
2.1.7 Cabling procedure for 300 kVA UPS with 6 pulse rectifier (or 12 pulse rectifier)........................................ 2-4
2.1.8 12-phase wiring procedure (for 300 kVA UPS) ............................................................................................. 2-6
2.1.9 Cabling procedure for 400 kVA UPS with 6 pulse rectifier (or 12 pulse rectifier)........................................ 2-7
2.2 Distance from floor to connection point on the equipment:............................................................................ 2-9
2.3 Control cables................................................................................................................................................. 2-10
2.3.1 Battery Control............................................................................................................................................... 2-10
2.3.2 Auxiliary terminal block X4...................................................................................................................... 2-11
2.3.3 Emergency Stop ............................................................................................................................................. 2-12
2.3.4 Back Feed Protection ..................................................................................................................................... 2-13
2.3.5 Fan Failure Alarm Indicator (Optional)......................................................................................................... 2-13
2.3.6 Battery ground fault detection (Optional)...................................................................................................... 2-13
3 Chapter 3 - Battery Installation........................................................................................................................ 3-1
3.1 Introduction ...................................................................................................................................................... 3-1
3.2 Safety................................................................................................................................................................ 3-2
3.3 UPS Batteries ................................................................................................................................................... 3-2
3.4 Installation design considerations.................................................................................................................... 3-3
3.5 Battery Installation and Maintenance .............................................................................................................. 3-3
3.5.1 Temperature considerations ............................................................................................................................. 3-3
3.5.2 Battery population............................................................................................................................................ 3-3
3.6 Battery protection............................................................................................................................................. 3-3
3.7 Battery installation ........................................................................................................................................... 3-4
3.7.1 Fitting & connecting the batteries.................................................................................................................... 3-4
3.7.2 Fitting the batteries........................................................................................................................................... 3-4
3.7.3 Connecting the battery ..................................................................................................................................... 3-4