Siemens SIMATIC ET 200iSP

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Commissioning guideline

3.1 Introduction

Introduction

These instructions will guide you step by step to a working application using a concrete example.

In the process, you will learn the basic hardware and software functions of your ET 200iSP.

ET 200iSP

Operating Instructions, 11/2022, A5E00247483-AK 37

Main Page

Preface3
Table of Contents7
System Planning15
Distributed I/O Device15
200Isp Station on PROFINET IO17
Example Configuration with a Single CPU19
Example Configuration with Redundant CPU20
200Isp Station on PROFIBUS DP21
Product Overview25
ET 200Isp Distributed I/O Station25
ET 200Isp in the Hazardous Area32
Commissioning Guideline37
Introduction37
Prerequisites38
Materials and Tools Required to Set up the Example39
Overview of the Configuration41
Installing the the Sample Configuration42
Installing the et 200Isp42
Installing the S7-40042
Installing RJ45/FOC Media Converter or RS 485-IS Coupler42
Wiring the Example Configuration for PROFINET43
Wiring the Example Configuration for PROFIBUS45
Inserting the Interface Module and the Electronics Modules47
Setting a PROFIBUS Address on IM 152-1DP48
Configuring the Example49
Configuring S7-40049
Setting the IP Address of the IM 152-1PN on PROFINET IO50
Configuring and Assigning Parameters for the et 200Isp52
Programming the Sample Configuration54
Putting the Example into Operation55
Evaluating the Diagnostics55
Removing and Inserting of Modules56
Wire Break of NAMUR Encoder on Digital Input Module57
Configurations (Principle)59
Modular System59
Electronics Modules Suitable for Your Application60
Terminal Modules and the Suitable Modules for Them61
Rules for Operation in Hazardous Areas62
PROFINET Configurations in Zones for IM 152-1PN62
PROFIBUS Configurations in Zones for IM 152-1DP66
Use of the et 200Isp in Category M2 of Equipment-Group I (Mining)70
Restricted Number of Connectable Electronics Modules70
Maximum Configuration of the et 200Isp74
Power Supply of the et 200Isp75
Direct Data Exchange Via PROFIBUS DP76
Identification and Maintenance Data I&M77
Redundant Interface Modules in the et 200Isp79
Introduction79
Redundant Interface Modules80
Redundancy of the Power Supply82
System Configuration in RUN (Cir)85
System Modification in a Non-Redundant System85
System Modification in a Redundant System86
Operation of the et 200Isp IM PROFIBUS Variant with Older Cpus88
Time Synchronization with a Flexible Time Interval88
Time Stamping89
Fundamentals of Time Stamping89
Time Stamps Accurate to 20 Ms89
Counting91
Properties91
Principle of Operation92
Configuring Counters94
Assigning Parameters to Counters96
Metering Frequencies97
Properties97
Principle of Operation98
Configuring Frequency Meters98
Assigning Parameters for the Frequency Meters99
Installing101
Installation Rules101
Installing the Mounting Rail107
Installing the Terminal Module for Power Supply PS109
Installing Terminal Modules for the Interface Module and Electronics Modules112
Installing the Terminating Module and the Slot Cover114
Installing the Slot Number Labels117
Wiring119
General Rules and Regulations for Wiring119
Operating the et 200Isp with Equipotential Bonding121
Electrical Design of the et 200Isp124
Wiring the et 200Isp125
Wiring Rules for the et 200Isp125
Wiring Terminal Modules with Screw Terminals127
Wiring Terminal Modules with Spring Terminals127
Grounding the Mounting Rail128
Wiring Terminal Module TM-PS-A or TM-PS-B129
Wiring Terminal Modules TM-IM/EM and TM-IM/IM131
Wiring Terminal Modules TM-EM/EM135
Wiring Terminal Module TM-RM/RM137
Connecting Cable Shields138
How to Connect a TC Sensor Module140
Inserting and Labeling the Power Supply, Interface Module, and Electronic Modules141
Requirements141
Inserting Power Supply PS142
Inserting and Labeling the Interface Module and Electronic Modules143
Inserting and Labeling Electronic Modules 2 DO Relay UC60V/2A147
Pulling and Plugging Optical Transceivers150
Plugging and Pulling the Fiber-Optic Cable into the Transceiver152
Installation of Fiber-Optic Cables in the Enclosure153
Commissioning and Diagnostics155
Basics of Commissioning and Diagnostics155
200Isp on PROFIBUS as DPV0, S7 DP or DPV1 Device159
Project Engineering with STEP 7160
Project Engineering with GSD File and SIMATIC PDM161
7.5 Assigning Parameters for the et 200Isp During Operation Using SIMATIC PDM165
Diagnostics Using the Process Image Input Table166
Diagnostic Interrupts of the Transceiver167
Status and Error Leds on the IM 152-1PN170
Status and Error Leds on the IM 152-1DP173
Status and Error Leds on the Electronic Modules of the et 200Isp175
Commissioning and Starting up the et 200Isp177
Safety Information177
Requirements for Commissioning178
Configuring the PROFINET Connection179
Configuring PROFIBUS DP Address179
Commissioning the et 200Isp181
Startup of et 200Isp with IM 152-1PN182
Startup of et 200Isp with IM 152-1DP183
Startup of the et 200Isp with Redundancy of the IM 152-1PN184
Starting the et 200Isp with Redundancy of the IM 152-1DP186
Startup for Time Synchronization / Time Stamping of Signal Changes188
Diagnostics with STEP 7 with PROFINET189
Reading the Diagnostics for PROFINET189
Diagnostic Messages of the Electronic Modules with PROFINET189
Evaluating Interrupts of the et 200Isp by the CPU with PROFINET191
Diagnostics of the IM 152-1PN193
Error Types of the Electronic Modules with PROFINET194
Diagnostics for Incorrect Configuration States of the et 200Isp with PROFINET196
Diagnostics with STEP 7 with PROFIBUS197
Introduction197
Reading the Diagnostics for PROFIBUS197
Diagnostic Messages of the Electronic Modules with PROFIBUS198
Evaluating Interrupts of the et 200Isp by the CPU with PROFIBUS200
Configuration of Device Diagnostics for PROFIBUS202
Station Status 1 to 3 for PROFIBUS202
Master PROFIBUS Address204
Manufacturer's ID204
Identifier-Related Diagnostics in PROFIBUS205
Module Status in PROFIBUS206
Channel-Related Diagnostics with PROFIBUS207
Error Types of the Electronic Modules with PROFIBUS209
H Status with PROFIBUS (Only for S7-400H and Standard Redundancy)211
Interrupts in PROFIBUS212
Diagnostics for Incorrect Configuration States of the et 200Isp with PROFIBUS220
Changing PROFIBUS Station to PROFINET Station220
Maintenance225
Activities During Operation225
Pulling and Plugging Electronic Modules During Operation (Hot Swapping)227
Replacing Interface Module IM 152-1PN229
Replacing Interface Module IM 152-1DP230
Maintenance During Operation231
Cleaning232
Firmware Update of the IM 152-1PN233
Firmware Update of the IM 152-1DP234
Reading Service Data235
Resetting the IM 152-1PN to Factory Settings Using STEP 7236
Resetting the Interface Module IM 152-1DP to the Factory Settings237
General Technical Specifications239
Standards and Certifications239
Electromagnetic Compatibility, Transport and Storage Conditions242
Mechanical and Climatic Environmental Conditions245
Information on Dielectric Strength Tests, Class of Protection, Degree of Protection and Rated Voltage of the et 200Isp246
Terminal Modules249
Terminal Modules and the Suitable Modules for Them249
Terminal Modules TM-PS-A and TM-PS-B250
Terminal Modules TM-IM/EM 60S and TM-IM/EM 60C254
Terminal Module TM-IM/IM258
Terminal Modules TM-EM/EM 60S and TM-EM/EM 60C261
Terminal Module TM-RM/RM264
Power Supply269
Power Supply PS 24 VDC269
Power Supply PS 120/230 VAC272
Network Interface Module277
PROFINET Interface Module IM 152-1PN277
Parameters for IM 152-1PN281
Compatible Electronic Modules282
PROFIBUS Interface Module IM 152-1DP283
Identification and Maintenance Functions (I&M)287
Parameters for IM 152-1DP288
Description of the Parameters for the Interface Modules289
Operation at Preset <> Actual Configuration289
Self-Diagnostics289
Redundant Power Supply Diagnostics289
Diagnostic Interrupts290
Hardware Interrupts290
Time Stamping / Edge Evaluation290
Data Format290
Noise Suppression290
Temperature Unit291
Slot Reference Junction/Reference Junction Input291
Installation of Fiber-Optic Cables291
Selecting Fiber-Optic Cables292
Digital Electronic Modules295
Digital Electronics Module 8 DI NAMUR295
Digital Electronics Module 4 DO305
Digital Electronic Module 2 DO Relay UC60V/2A329
Identification and Maintenance Functions (I&M)335
Parameters of the Digital Electronic Modules335
Digital Electronic Module 8 DI NAMUR335
Digital Electronic Module 4 DO338
Digital Electronic Module 2 DO Relay UC60V/2A339
Description of the Parameters of the Digital Electronic Modules339
Time Stamping339
Pulse Stretching339
Flutter Monitoring341
Shutdown Signal342
Parameters for Counting342
Parameters for Metering Frequencies343
Analog Electronic Modules345
Behavior of the Analog Modules During Operation and in the Event of Problems345
Analog Electronics Module 4 AI I 2WIRE HART346
Analog Electronics Module 4 AI I 4WIRE HART351
Analog Electronics Module 4 AI RTD357
Analog Electronics Module 4 AI TC363
Analog Electronic Module 4 AO I HART370
Identification and Maintenance Functions (I&M)375
Representation of Analog Values375
Overview375
Analog Value Representation for Measuring Ranges with SIMATIC S7376
Measuring Ranges of the Analog Input Modules in S7 Format377
Output Ranges of the Analog Output Modules in S7 Format385
Fundamentals of Analog Value Processing386
Wiring Thermocouples386
Basics of HART390
Introduction390
Properties of HART390
Principles of HART Operation390
Integration of HART Field Devices with et 200Isp392
Using HART393
HART Fast Mode395
IEEE Tags396
HART Data Records398
Parameters of the Analog Electronic Modules400
Parameters for Analog Electronics Modules 4 AI I 2WIRE HART, 4 AI I 4WIRE HART400
Parameters Relevant for 4 AI RTD, 4 AI TC Analog Electronics Modules402
Parameters for Analog Electronic Module 4 AO I HART404
Parameter Description of the Analog Electronic Modules406
Reference Junction / Reference Junction Number406
Smoothing406
Assigning the Channel and IEEE Tag407
HART Repetitions409
HART Fast Mode409
HART Warning410
HART Diagnostics410
Other Modules411
Reserve Module (Standby Module)411
Watchdog Module413
Appendix419
Article Numbers419
Dimensional Drawings425
Reaction Times430
Response Times at the DP Master430
Reaction Times on the et 200Isp430
Reaction Times of Digital Input Modules432
Reaction Times for the Digital Output Modules432
Reaction Times for Analog Input Modules432
Reaction Times for Analog Output Modules433
Address Space of the Inputs and Outputs435
Digital Input Module435
Digital Output Module438
Digital Output Module 2 DO Relay UC60V/2A438
Analog Input Modules438
Analog Output Modules439
Analog Input Modules with HART (4 AI I 2WIRE HART, 4 AI I 4WIRE HART)439
Analog Output Module with HART (4 AO I HART)441
Watchdog Module442
Lightning and Overvoltage Protection442
Overview442
Lightning Protection Zone Concept443
Rules for the Interfaces between Lightning Protection Zones 0 and 1446
Rules for the Interfaces between Lightning Protection Zones 1 and 2 and Higher448
Application Example for Protection of et 200Isp from Overvoltages449
HART Operating Data Records451
HART Command Interface451
HART Operating Data Records452
HART Job and Response Data Records453
HART Directory458
HART Feature Data459
HART Variable Data Record459
HART-Specific Settings460
Glossary463
Index473

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