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SINAMICS S110
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268 pages
Manual
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Blocksize
Power
Modules
(PM240
-
2)
4.3
Interfac
e descr
iption
SINAMIC
S S110
74
Manual
,
07/2015
,
6SL3097
-
4AC10
-
0BP5
Figure
4-2
PM240
-
2, fram
e size FSB (
view f
rom below and
front)
Figure
4-3
PM240
-
2, fram
e size FSC (
view from
below and fr
ont)
73
75
Table of Contents
Main Page
Default Chapter
4
Legal Information
4
Preface
5
Table of Contents
11
1 Fundamental Safety Instructions
17
General Safety Instructions
17
Safety Instructions for Electromagnetic Fields (EMF)
21
Handling Electrostatic Sensitive Devices (ESD)
21
Industrial Security
22
Residual Risks of Power Drive Systems
23
2 System Overview
25
Field of Application
25
Platform Concept and Totally Integrated Automation
26
Overview of SINAMICS S110
28
System Data
29
Derating
31
3 Mains Connection and Line-Side Power Components
35
Introduction
35
Information on the Disconnector Unit
36
Overcurrent Protection by Means of Line Fuses and Circuit Breakers
36
Using Residual-Current Devices
40
Overvoltage Protection
41
Line Contactors
42
Line Filter
43
Description
43
Safety Instructions for Line Filters
43
Classification of EMC Behavior
44
Electromagnetic Compatibility (EMC) of the System
46
Dimension Drawings
47
Mounting
50
Technical Data
51
Line Reactors
52
Description
52
Safety Instructions for Line Reactors
52
Dimension Drawings
54
Mounting
55
Electrical Connection
56
Technical Data
57
Line Connection Variants
58
Operation on Different Line System Configurations
58
Methods of Line Connection
61
Operation of the Line Connection Components on the Supply Line
63
Operation of the Line Connection Components Via an Autotransformer
64
Operation of the Line Connection Components Via an Isolating Transformer
65
4 Blocksize Power Modules (PM240-2)
67
Description
67
Safety Instructions for Blocksize Power Modules (PM240-2)
70
Interface Description
73
Overview
73
Connection Example
77
Line Supply Connection
78
Motor Connection
79
Braking Resistor and DC Link Connection
80
Safe Brake Relay Connection
81
STO Connection Via PM Terminals
82
Dimension Drawings
83
Dimension Drawings PM240-2
83
Drilling Patterns
91
Mounting
93
Mounting Instructions
93
Mounting Dimensions and Tightening Torques
94
Mounting the Shield Connection Plate
95
Technical Data
96
Note about Degree of Protection
96
200 V Power Modules
97
Power Modules
100
Characteristics
106
600 DC Link Components
109
DC Link Fuses
109
Braking Resistors
109
Description
109
Safety Instructions for Blocksize Braking Resistors
110
Connection Examples
111
Dimension Drawings
112
Installation
115
Technical Data
116
6 Power Components on the Motor Side
119
Motor Reactors
119
Description
119
Safety Instructions for Motor Reactors
119
Dimension Drawings
121
Mounting
125
Electrical Connection
126
Technical Data
127
7 CU305 Control Units
129
Description
129
Safety Instructions for Control Unit CU305
130
Interface Description
132
General Interface Overview
132
Cu305 Pn (Profinet)
133
Overview
133
X150 P1 / P2 Profinet
134
Cu305 Dp (Profibus)
135
Overview
135
X126 PROFIBUS/USS Interface
136
PROFIBUS/USS Address Switch
136
Cu305 Can
138
Overview
138
X126 CAN Interface
139
S100 DIP Switch
139
Identical Interfaces for CU305 PN / DP / CAN
140
X22 Serial Interface (RS232)
140
X23 HTL/TTL/SSI Encoder Interface
140
Pulse/Direction Interface
144
X100 DRIVE-Cliq Interface
146
X124 Electronics Power Supply
146
X130 Fail-Safe Digital Inputs
147
X131 Fail-Safe Digital Inputs/Outputs
148
X132 Digital Inputs/Outputs, Analog Input
149
X133 Digital Inputs/Temperature Sensor Input
150
X520/X521/X522 Test Sockets
151
Slot for the Memory Card
152
Connection Examples
154
Meaning of Leds
157
Reaction of the Leds During Power up
158
Behavior of the Leds in the Operating State
159
Dimension Drawings
161
Dimension Drawing, CU305 PN
161
Dimension Drawing CU305 DP/CAN
162
Installation
163
Technical Data
164
8 Supplementary System Components and Encoder System Integration
165
Basic Operator Panel BOP20
165
Description
165
Interface Description
165
Installation
168
Sensor Module Cabinet-Mounted SMC10
170
Description
170
Safety Instructions for Sensor Modules Cabinet-Mounted
170
Interface Description
172
Overview
172
X500 DRIVE-Cliq Interface
173
X520 Encoder System Interface
174
X524 Electronics Power Supply
175
Meaning of the LED
176
Dimension Drawing
177
Mounting
178
Technical Data
179
Sensor Module Cabinet-Mounted SMC20
181
Description
181
Safety Instructions for Sensor Modules Cabinet-Mounted
181
Interface Description
182
Overview
182
X500 DRIVE-Cliq Interface
183
X520 Encoder System Interface
184
X524 Electronics Power Supply
185
Meaning of the LED
186
Dimension Drawing
187
Mounting
188
Technical Data
189
Sensor Module Cabinet-Mounted SMC30
190
Description
190
Safety Instructions for Sensor Modules Cabinet-Mounted
190
Interface Description
191
Overview
191
X500 DRIVE-Cliq Interface
192
X520 Encoder System Interface
193
X521 / X531 Alternative Encoder System Interface
195
X524 Electronics Power Supply
197
Connection Examples
197
Meaning of Leds
199
Dimension Drawing
200
Mounting
201
Protective Conductor Connection and Shield Support
202
Technical Data
203
Option Module Safe Brake Relay
208
Description
208
Safety Instructions for Safe Brake Relays
208
Interface Description
209
Overview
209
X524 Electronics Power Supply
209
Brake Connection
210
Connection Example
210
Dimension Drawing
211
Mounting
211
Technical Data
211
9 Accessories
213
DRIVE-Cliq Cabinet Bushing
213
Description
213
Safety Information
213
Interface Description
214
Overview
214
Dimension Drawings
215
Mounting
216
DRIVE-Cliq Cabinet Bushing for Cables with RJ45 Connectors
216
DRIVE-Cliq Cabinet Bushing for Cables with M12 Plug/Socket
218
Technical Data
219
DRIVE-Cliq Coupling
220
Description
220
Safety Information
220
Interface Description
220
Overview
220
Dimension Drawing
221
Mounting
221
Technical Data
222
Mounting Frame
222
Description
222
Dimension Drawings
223
Mounting
225
10 Cabinet Design and EMC for Components, Blocksize Format
227
General Information
227
Safety Instructions for Control Panel Manufacturing
228
Information on Electromagnetic Compatibility (EMC)
229
Cable Shielding and Routing
230
DC Supply Voltage
232
General Information
232
Overcurrent Protection
234
Overvoltage Protection
235
Typical 24 V Current Consumption of the Components
235
Selecting Power Supply Units
236
Protective Connection and Equipotential Bonding
237
Notes on Electrical Cabinet Cooling
239
General Information
239
Ventilation
240
Power Loss of Components During Rated Operation
242
General Information
242
Power Loss for Control Units and Sensor Modules
243
Power Loss for Line Reactors and Line Filters
243
Power Loss for Power Modules
243
Power Losses for Motor Reactors
244
11 Service and Maintenance
245
Safety Instructions for Service and Maintenance
245
Service and Maintenance for Components, Blocksize Format
246
Replacing Hardware Components
246
Replacing the Fan on the PM240-2
246
Forming the DC Link Capacitors
248
Spare Parts
251
Recycling and Disposal
251
Annex
253
List of Abbreviations
253
A.1 List of Abbreviations
253
Documentation Overview
262
A.2 Documentation Overview
262
Spring-Type Terminals/Screw-Type Terminals
263
Index
265
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