Siemens SINUMERIK 808D ADVANCED Commissioning Manual

Commissioning Manual
01/2017
5
3.4 Electrical cabinet design ........................................................................................................................ 78
3.4.1 Correct installation of fans ..................................................................................................................... 78
3.4.2 Correct installation of cooling units ........................................................................................................ 79
3.5 Notes on the laying of cables in drag chains ......................................................................................... 79
4 System connection................................................................................................................................................ 80
4.1 System connection overview ................................................................................................................. 81
4.2 Interfaces on the PPU ........................................................................................................................... 84
4.2.1 Control elements on the PPU ................................................................................................................ 84
4.2.2 Status LEDs on the PPU ....................................................................................................................... 85
4.2.3 PPU interface overview ......................................................................................................................... 86
4.2.4 Connecting the PPU .............................................................................................................................. 87
4.2.5 Digital input interfaces - X100, X101, X102 ........................................................................................... 88
4.2.6 Digital output interfaces - X200, X201 ................................................................................................... 89
4.2.7 Fast input/output - X21 .......................................................................................................................... 90
4.2.8 Distributed I/O - X301, X302 .................................................................................................................. 91
4.2.9 Handwheel inputs - X10 ........................................................................................................................ 95
4.2.10 Drive Bus interface - X126 (PPU161.3 and PPU160.2 only) ................................................................. 96
4.2.11 Pulse drive interfaces - X51, X52, X53 (PPU141.2 only) ....................................................................... 97
4.2.12 Analog spindle interface - X54, spindle encoder interface - X60 ........................................................... 99
4.2.13 Ethernet interface - X130 ..................................................................................................................... 101
4.2.14 Power supply interface - X1 ................................................................................................................. 102
4.2.15 RS232 interface - X2 (PPU160.2 only) ................................................................................................ 102
4.2.16 USB interface - X30 ............................................................................................................................. 103
4.2.17 USB interface on the front cover of the PPU ....................................................................................... 104
4.2.18 Maintenance door/slot for the system CF card .................................................................................... 104
4.3 Interfaces on the MCP ......................................................................................................................... 105
4.3.1 Control elements on the MCP ............................................................................................................. 105
4.3.2 MCP interface overview ....................................................................................................................... 106
4.4 Interfaces on the SINAMICS V70 servo system .................................................................................. 107
4.4.1 Status LEDs on the SINAMICS V70 drive ........................................................................................... 107
4.4.2 Interface overview ............................................................................................................................... 108
4.4.2.1 SINAMICS V70 feed servo system ...................................................................................................... 108
4.4.2.2 SINAMICS V70 spindle servo system ................................................................................................. 110
4.4.3 Main circuit interfaces .......................................................................................................................... 112
4.4.4 Connecting the 24 V power supply/STO - X6 ...................................................................................... 114
4.4.5 Connecting the holding brake - X7 (feed drive only) ............................................................................ 117
4.4.6 Connecting the encoder - X9 ............................................................................................................... 118
4.4.7 Connecting an external braking resistor ..............................................................................................
121
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.5 Interfaces on the SINAMICS V60 servo system .................................................................................. 121
4.5.1 Status LEDs on the SINAMICS V60 drive ........................................................................................... 121
4.5.2 Main circuit interfaces .......................................................................................................................... 122
4.5.3 Connecting the holding brake - X3 ...................................................................................................... 122
4.5.4 Connecting the 24 V power supply - X4 .............................................................................................. 122
4.5.5 Setpoint interface - X5 ......................................................................................................................... 123
4.5.6 Digital I/O interface - X6 ...................................................................................................................... 123
4.5.7 Connecting the encoder - X7 ............................................................................................................... 124
4.5.8 Signal sequence example ................................................................................................................... 125
4.6 Connecting the SINAMICS V70 servo system ..................................................................................... 126
4.6.1 Connecting the drive to motor ............................................................................................................. 126
4.6.2 Connecting the terminal boxes of the 1PH1 motor .............................................................................. 130
4.7 Connecting the SINAMICS V60 servo system ..................................................................................... 132
4.7.1 Connecting the drive with the SINUMERIK 808D control system ........................................................ 132
4.7.2 Connecting the drive with the SIMATIC PLC ....................................................................................... 134
4.8 Switching on the drive ......................................................................................................................... 135
4.8.1 Switching on the SINAMICS V70 drive ................................................................................................ 136
4.8.1.1 Jog test ................................................................................................................................................ 136
4.8.1.2 Configuring Drive Bus addresses ........................................................................................................ 138
4.8.2 Switching on the SINAMICS V60 drive ................................................................................................ 139
4.9 Switching on the control system .......................................................................................................... 141
5 Initial system setup ............................................................................................................................................. 142

Siemens SINUMERIK 808D ADVANCED Specifications

General

Brand	Siemens
Model	SINUMERIK 808D ADVANCED
Category	Control Unit
Language	English