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Commissioning Manual

01/2017

6.7.6 Compiling and monitoring programs .................................................................................................... 217

6.8 PLC alarms .......................................................................................................................................... 218

6.8.1 Alarm cancel/reset and reaction .......................................................................................................... 220

6.8.2 Editing PLC alarm texts ....................................................................................................................... 220

6.9 PLC diagnostics .................................................................................................................................. 223

6.10 Handwheel assignment ....................................................................................................................... 226

7 Commissioning the prototype machine ................................................................................................................ 227

7.1 Overview on commissioning and operation wizards ............................................................................ 227

7.2 Commissioning the PLC ...................................................................................................................... 229

7.2.1 Setting PLC related parameters .......................................................................................................... 229

7.2.2 Downloading and commissioning PLC programs ................................................................................ 230

7.2.3 Checking I/O address assignment ....................................................................................................... 231

7.2.4 Editing PLC alarm texts ....................................................................................................................... 231

7.3 Configuring the drives (PPU161.3 and PPU160.2 only) ...................................................................... 232

7.4 Setting basic parameters ..................................................................................................................... 235

7.4.1 Setting feed axis parameters ............................................................................................................... 235

7.4.2 Commissioning the referencing function .............................................................................................. 236

7.4.3 Setting spindle parameters .................................................................................................................. 238

7.5 Creating series archives ...................................................................................................................... 239

7.6 Setting compensation data .................................................................................................................. 240

7.6.1 Setting software limit switch data ........................................................................................................ 240

7.6.2 Setting backlash compensation data ................................................................................................... 241

7.6.3 Setting leadscrew error compensation data ........................................................................................ 242

7.7 Tuning drive performance (PPU161.3 and PPU160.2 only) ................................................................ 243

7.8 Creating prototype machine commissioning archives.......................................................................... 246

8 Commissioning the turret/magazine ..................................................................................................................... 248

8.1 PLC subroutines for tool change ......................................................................................................... 248

8.2 Calling cycles for tool change .............................................................................................................. 248

9 Series machine commissioning ........................................................................................................................... 249

9.1 Loading series commissioning archives .............................................................................................. 249

9.2 Setting software limit switch data ........................................................................................................ 250

9.3 Setting backlash compensation data ................................................................................................... 250

9.4 Setting leadscrew error compensation data ........................................................................................ 250

9.5 Tuning drive performance (PPU161.3 and PPU160.2 only) ................................................................ 250

9.6 Creating startup archives ..................................................................................................................... 250

10 Network functions ............................................................................................................................................... 251

10.1 Network configuration .......................................................................................................................... 251

10.2 Configuring the network drive .............................................................................................................. 252

10.3 Configuring the firewall ........................................................................................................................ 254

11 Measurement functions ....................................................................................................................................... 255

11.1 Fast inputs and outputs ....................................................................................................................... 255

11.2 Probe commissioning .......................................................................................................................... 256

12 Extended drive commissioning ............................................................................................................................ 257

12.1 Configuring the additional axis ............................................................................................................ 257

12.1.1 Configuring the additional axis for SINUMERIK 808D ADVANCED control system ............................ 257

12.1.1.1 Configuring an additional feed axis...................................................................................................... 257

12.1.1.2 Configuring an additional spindle ........................................................................................................ 260

12.1.2 Configuring the additional axis for SINUMERIK 808D control system ................................................. 264

12.2 Configuring the Y axis on a turning machine ....................................................................................... 265