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Suzuki AN650 2002 - Page 105

Suzuki AN650 2002
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3-54 ENGINE
NOTE:
Using the hand-press is recommended to install the crankshaft
journal bearings. However, the crankshaft journal bearings can
be installed by using the following special tools.
[ 09924-84510: Bearing installer
CRANKSHAFT THRUST CLEARANCE
Face the oil groove
A of the crankshaft shim
1 toward the
crank web.
Install the crankshaft to the crankcase. (3-62)
Install the starter clutch. (3-64)
Measure the gap between the thrust washer and crankcase.
Crankshaft thrust clearance
Standard: 0.10 – 0.15 mm (0.004 – 0.006 in)
If the thrust clearance is out of the standard range, replace
the shim so that the standard value is obtained.
To replace the shim, remove the thrust shim and measure the
thickness. Select shims from the table below so that the stan-
dard value can be obtained.
Inspect the crankshaft thrust clearance again.
Unit: mm (in)
Match the hole center of the special tool correctly.
Part number Thrust shim thickness
09160-48005 2.025 2.050 (0.0797 0.0807)
09160-48006 2.050 2.075 (0.0807 0.0817)
09160-48007 2.075 2.100 (0.0817 0.0827)
09160-48008 2.100 2.125 (0.0827 0.0837)
09160-48009 2.125 2.150 (0.0837 0.0846)
09160-48010 2.150 2.175 (0.0846 0.0856)

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