1D-47 Engine Mechanical:
4) Check the contacting surface of the cam chain
tensioner. If it is worn or damaged, replace it with a
new one.
5) Install the cam chain tensioner.
6) Reinstall the starter clutch. Refer to “Starter Torque
Limiter / Starter Clutch Removal and Installation in
Section 1I (Page 1I-10)”.
7) Install the cylinder. Refer to “Engine Top Side
Disassembly (Page 1D-27)”.
Cylinder Head Disassembly and Assembly
B815H21406027
Refer to “Engine Top Side Disassembly (Page 1D-27)”.
Refer to “Engine Top Side Assembly (Page 1D-31)”.
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., intake, exhaust, No. 1 or No. 2) so that
they can be installed in their original
locations.
Disassembly
1) Remove the tappet (1) and shim (2) by fingers or
magnetic hand.
2) Insert the special tool (A) between the valve spring
and cylinder head.
3) Using the special tools, compress the valve spring
and remove the two cotter halves (3) from the valve
stem.
CAUTION
!
Be careful not to damage the tappet sliding
surface with the special tool.
Special tool
(A): 09919–28620 (Sleeve protector)
(B): 09916–14522 (Valve spring compressor
attachment)
(C): 09916–14510 (Valve spring
compressor)
: 09916–84511 (Tweezers)
I823H1140108-01
1 2
I823H1140109-01
3
(A)
(B)
I823H1140111-01
(C)
I823H1140110-01
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