Suzuki GSX1300R - Section 5 Transmission; Transaxle

Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions.................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis.........5B-1
Repair Instructions ..............................................5B-2
Transmission Components .................................5B-2
Transmission Removal........................................5B-3
Transmission Installation ....................................5B-4
Transmission Construction..................................5B-7
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly ..............................5B-7
Transmission Related Parts Inspection.............5B-10
Gear Position (GP) Switch Inspection...............5B-11
Gear Position (GP) Switch Removal and
Installation.......................................................5B-11
Gearshift Lever Construction ............................5B-13
Gearshift Lever Removal and Installation .........5B-14
Gearshift Lever Height Inspection and
Adjustment......................................................5B-14
Gearshift Shaft / Gearshift Cam Plate
Components....................................................5B-14
Gearshift Shaft Construction.............................5B-15
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation.................................5B-16
Gearshift Linkage Inspection ............................5B-17
Gearshift Shaft Oil Seal / Bearing Removal
and Installation................................................5B-17
Specifications.....................................................5B-19
Service Data .....................................................5B-19
Tightening Torque Specifications......................5B-19
Special Tools and Equipment...........................5B-20
Recommended Service Material.......................5B-20
Special Tool ......................................................5B-20
Clutch .......................................................5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Clutch Fluid (Brake Fluid) Information.................5C-1
Schematic and Routing Diagram........................5C-2
Clutch Hose Routing Diagram.............................5C-2
Diagnostic Information and Procedures............5C-3
Clutch System Symptom Diagnosis ....................5C-3
Repair Instructions ..............................................5C-3
Clutch Lever Position Switch Inspection .............5C-3
Clutch Fluid Level Check ....................................5C-3
Clutch Hose Inspection .......................................5C-3
Air Bleeding from Clutch Fluid Circuit .................5C-4
Clutch Fluid Replacement...................................5C-4
Clutch Hose Removal and Installation ................5C-5
Clutch Control System Components...................5C-6
Clutch Master Cylinder Assembly Removal
and Installation..................................................5C-7
Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly ..............................5C-8
Clutch Master Cylinder Components
Inspection........................................................5C-10
Clutch Release Cylinder / Push Rod Removal
and Installation................................................5C-10
Clutch Push Rod Inspection..............................5C-12
Clutch Release Cylinder Disassembly and
Assembly.........................................................5C-12
Clutch Release Cylinder Inspection ..................5C-12
Clutch Components...........................................5C-13
Clutch Removal.................................................5C-14
Clutch Installation..............................................5C-17
Clutch Parts Inspection .....................................5C-21
Specifications.....................................................5C-23
Service Data......................................................5C-23
Tightening Torque Specifications......................5C-23
Special Tools and Equipment...........................5C-24
Recommended Service Material.......................5C-24
Special Tool ......................................................5C-24