Table of Contents 0- i
0
Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description.............................................0A-1
Symbols ..............................................................0A-1
Abbreviations ......................................................0A-1
SAE-to-Former SUZUKI Term ............................0A-2
Vehicle Side View ...............................................0A-3
Vehicle Identification Number .............................0A-4
Fuel and Oil Recommendation ...........................0A-4
Engine Coolant Recommendation ......................0A-5
BREAK-IN Procedures........................................0A-5
Cylinder Identification..........................................0A-5
Country and Area Codes ....................................0A-6
Wire Color Symbols ............................................0A-6
Warning, Caution and Information Labels
Location ............................................................0A-7
Component Location ...........................................0A-8
Electrical Components Location .........................0A-8
Specifications.....................................................0A-10
Specifications....................................................0A-10
Special Tools and Equipment...........................0A-12
Special Tool ......................................................0A-12
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance ..............................0B-1
General Description.............................................0B-1
Recommended Fluids and Lubricants.................0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................0B-1
Lubrication Points ...............................................0B-2
Repair Instructions ..............................................0B-3
Air Cleaner Element Replacement......................0B-3
Air Cleaner Element Inspection ..........................0B-3
Exhaust Pipe Bolt and Muffler Bolt Inspection....0B-3
Valve Clearance Inspection and Adjustment ......0B-4
Spark Plug Replacement ....................................0B-9
Spark Plug Inspection and Cleaning...................0B-9
Fuel Line Inspection..........................................0B-10
Engine Oil and Filter Replacement ...................0B-10
Throttle Cable Play Inspection and
Adjustment ......................................................0B-12
Throttle Valve Synchronization .........................0B-12
Evaporative Emission Control System
Inspection (E-33 only) .....................................0B-13
PAIR System Inspection ...................................0B-13
Cooling System Inspection................................0B-13
Clutch System Inspection..................................0B-14
Clutch Hose Replacement ................................0B-15
Clutch Fluid Replacement.................................0B-15
Drive Chain Inspection and Adjustment............0B-15
Drive Chain Cleaning and Lubricating...............0B-17
Brake System Inspection ..................................0B-17
Tire Inspection...................................................0B-19
Steering System Inspection ..............................0B-20
Front Fork Inspection ........................................0B-20
Rear Suspension Inspection .............................0B-20
Chassis Bolt and Nut Inspection .......................0B-21
Compression Pressure Check ..........................0B-23
Oil Pressure Check ...........................................0B-23
SDS Check........................................................0B-23
Specifications.....................................................0B-23
Tightening Torque Specifications......................0B-23
Special Tools and Equipment...........................0B-24
Recommended Service Material.......................0B-24
Special Tool ......................................................0B-24
Service Data............................................. 0C-1
Specifications.......................................................0C-1
Service Data........................................................0C-1
Tightening Torque List ........................................0C-9