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Suzuki GSX1300R - Clutch Parts Inspection

Suzuki GSX1300R
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Clutch: 5C-21
Tighten the clutch outer cover bolts (20) with the
washers (21) securely.
Install the clutch cover and tighten its bolts (22) to the
specified torque.
Tightening torque
Clutch cover bolt (c): 10 N·m (1.0 kgf-m, 7.0 lb-ft)
NOTE
Fit the clamp to the bolt (22).
Rout the HO2 sensor and oil pressure switch lead
wires properly. Refer to “Wiring Harness Routing
Diagram in Section 9A (Page 9A-5)”.
Clutch Parts Inspection
B815H25306018
Refer to “Clutch Removal (Page 5C-14)” and “Clutch
Installation (Page 5C-17)”.
Clutch Drive and Driven Plate
NOTE
Wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have
reached the limit, replace it with a new one.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch drive plate thickness
Service limit (No. 1 drive plate): 2.62 mm (0.103 in)
Service limit (No. 2 and No. 3 drive plates): 3.42 mm
(0.135 in)
Measure the claw width of drive plates with a vernier
calipers. Replace the drive plates found to have worn
down to the limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
20
21
I823H1530055-01
(c)
22
I815H1530061-02
(A)
I649G1530056-03

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