1-iv Table of Contents
Fuel Mesh Filter Inspection and Cleaning........ 1G-14
Fuel Injector / Fuel Delivery Pipe / T-joint
Removal and Installation................................ 1G-14
Fuel Injector Inspection and Cleaning.............. 1G-14
Specifications.................................................... 1G-15
Service Data..................................................... 1G-15
Tightening Torque Specifications..................... 1G-15
Special Tools and Equipment.......................... 1G-16
Recommended Service Material...................... 1G-16
Special Tool ..................................................... 1G-16
Ignition System........................................ 1H-1
General Description.............................................1H-1
Immobilizer Description (For E-02, 19, 24) .........1H-1
Drive Mode Selector Description.........................1H-2
Schematic and Routing Diagram........................1H-3
Ignition System Diagram.....................................1H-3
Ignition System Components Location................1H-3
Diagnostic Information and Procedures............1H-4
Ignition System Symptom Diagnosis...................1H-4
No Spark or Poor Spark......................................1H-5
Repair Instructions ..............................................1H-6
Ignition Coil / Plug Cap and Spark Plug
Removal and Installation...................................1H-6
Spark Plug Inspection and Cleaning...................1H-7
Ignition Coil / Plug Cap Inspection ......................1H-7
CKP Sensor Inspection.....................................1H-10
CKP Sensor Removal and Installation..............1H-11
Engine Stop Switch Inspection..........................1H-11
Ignition Switch Inspection..................................1H-12
Ignition Switch Removal and Installation...........1H-12
Drive Mode Selector Inspection ........................1H-13
Immobilizer Antenna Removal and
Installation (For E-02, 19, 24) .........................1H-14
Specifications.....................................................1H-14
Service Data......................................................1H-14
Tightening Torque Specifications......................1H-14
Special Tools and Equipment...........................1H-15
Recommended Service Material.......................1H-15
Special Tool ......................................................1H-15
Starting System.........................................1I-1
Schematic and Routing Diagram......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter Motor Will Not Run ................................... 1I-2
Starter Motor Runs But Does Not Crank The
Engine................................................................ 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4
Starter Motor Disassembly and Assembly ........... 1I-4
Starter Motor Inspection....................................... 1I-5
Starter Relay Removal and Installation................ 1I-6
Starter Relay Inspection....................................... 1I-7
Turn Signal / Side-stand Relay Removal and
Installation.......................................................... 1I-7
Side-stand / Ignition Interlock System Parts
Inspection........................................................... 1I-8
Starter Torque Limiter / Starter Clutch
Removal and Installation.................................. 1I-10
Starter Torque Limiter Inspection....................... 1I-12
Starter Clutch Inspection.................................... 1I-12
Starter Button Inspection.................................... 1I-13
Specifications...................................................... 1I-13
Service Data....................................................... 1I-13
Tightening Torque Specifications....................... 1I-13
Special Tools and Equipment ............................ 1I-14
Recommended Service Material........................ 1I-14
Special Tool ....................................................... 1I-14
Charging System......................................1J-1
Schematic and Routing Diagram........................ 1J-1
Charging System Diagram.................................. 1J-1
Component Location ........................................... 1J-1
Charging System Components Location............. 1J-1
Diagnostic Information and Procedures............ 1J-1
Charging System Symptom Diagnosis................ 1J-1
Battery Runs Down Quickly ................................ 1J-2
Repair Instructions .............................................. 1J-3
Battery Cushion Rubber Attachment
Construction...................................................... 1J-3
Battery Current Leakage Inspection.................... 1J-4
Regulated Voltage Inspection ............................. 1J-4
Generator Inspection........................................... 1J-5
Generator Removal and Installation.................... 1J-6
Regulator / Rectifier Construction ....................... 1J-9
Regulator / Rectifier Removal and Installation .. 1J-10
Regulator / Rectifier Inspection ......................... 1J-10
Battery Components ......................................... 1J-11
Battery Charging ............................................... 1J-11
Battery Removal and Installation ...................... 1J-14
Battery Visual Inspection................................... 1J-14
Specifications..................................................... 1J-15
Service Data...................................................... 1J-15
Tightening Torque Specifications...................... 1J-15
Special Tools and Equipment ........................... 1J-16
Recommended Service Material....................... 1J-16
Special Tool ...................................................... 1J-16
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
Repair Instructions ..............................................1K-2
Exhaust System Construction.............................1K-2
Exhaust Pipe / Muffler Removal and
Installation.........................................................1K-3
Exhaust System Inspection.................................1K-7
Specifications.......................................................1K-8
Tightening Torque Specifications........................1K-8
Special Tools and Equipment .............................1K-8
Recommended Service Material.........................1K-8
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