Weiler E1650 - Maintenance Schedule

WEILER E1650 REMIXING TRANSFER VEHICLE
5-6
Maintenance
5
Maintenance Schedule
MAINTENANCE SCHEDULE
NOTICE: Before each consecutive interval is performed, all maintenance from the previous interval
must be performed.
INITIAL 10 HOURS
Chain Tension - Manual Check / Adjust . . . . 5-15
EVERY 10 HOURS OR DAILY
Air Cleaner Service Indicator - Check. . . . . . . . 5-7
Augers - Inspect / Replace . . . . . . . . . . . . . . . . 5-7
Backup Alarm - Test . . . . . . . . . . . . . . . . . . . . . 5-8
DEF Tank - Fill (T4F Engines Only) . . . . . . . 5-22
Engine Coolant - Check / Fill . . . . . . . . . . . . 5-25
Engine Oil - Check . . . . . . . . . . . . . . . . . . . . 5-26
Fuel Filter / Water Separator - Drain. . . . . . . 5-27
Fuel Tank - Fill . . . . . . . . . . . . . . . . . . . . . . . 5-27
Hydraulic Fluid - Check / Fill . . . . . . . . . . . . . 5-33
Machine - 10 Hour Grease . . . . . . . . . . . . . . 5-36
Pump Drive Gearbox Oil - Check . . . . . . . . . 5-41
Spray Down Tank - Fill . . . . . . . . . . . . . . . . . 5-43
INITIAL 50 HOURS
Sprockets - Inspect . . . . . . . . . . . . . . . . . . . . 5-44
Wheel Lug Bolts - Check / Torque . . . . . . . . 5-48
EVERY 50 HOURS OR WEEKLY
Chain Tension - Manual Check / Adjust . . . . 5-15
Machine - 50 Hour Grease . . . . . . . . . . . . . . 5-37
Spray Down Filters - Check / Clean . . . . . . . 5-42
EVERY 100 HOURS
Auger Segments - Check Torque . . . . . . . . . . . 5-8
Cooling System - Check / Clean . . . . . . . . . . 5-22
Distance Control Interlock - Park Brake Test 5-24
Distance Control Interlock - Speed Test . . . . 5-24
Engine Stop Buttons - Test . . . . . . . . . . . . . . 5-26
Horns - Test . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Hydraulic System - Check. . . . . . . . . . . . . . . 5-35
Hydrostatic Creep - Test . . . . . . . . . . . . . . . . 5-35
Neutral Start Interlocks - Test . . . . . . . . . . . . 5-39
Overall Machine - Check. . . . . . . . . . . . . . . . 5-40
Safety Signs - Check / Clean . . . . . . . . . . . . 5-41
Tires - Check Pressure . . . . . . . . . . . . . . . . . 5-47
Toggle Switches - Check . . . . . . . . . . . . . . . 5-47
EVERY 150 HOURS
Chain Tension - Discharge
Conveyor Auto-Adjust . . . . . . . . . . . . . . .
5-13
INITIAL 250 HOURS
Hydraulic Fluid and Filters - Change . . . . . . . 5-31
Pump Drive Gearbox - Drain / Refill . . . . . . . . 5-40
Wheel Planetary Oil - Drain / Refill. . . . . . . . . 5-48
EVERY 250 HOURS
Braking System - Test . . . . . . . . . . . . . . . . . . 5-12
Elevator / Conveyor Floor Plates - Inspect. . . 5-24
Ground Fault Interrupters - Test. . . . . . . . . . . 5-30
Fume Extractor Fan - Inspect / Clean . . . . . . 5-28
Sprockets - Inspect. . . . . . . . . . . . . . . . . . . . . 5-44
Wheel Lug Bolts - Check / Torque . . . . . . . . . 5-48
Wheel Planetary Oil - Check . . . . . . . . . . . . . 5-48
EVERY 500 HOURS OR ANNUALLY
Fuel Tank Cap & Strainer - Clean / Inspect /
Replace . . . . . . . . . . . . . . . . . . . . . . . . . .
5-28
Generator Drive Coupling - Inspect / Replace 5-30
Machine - 500 Hour Grease . . . . . . . . . . . . . . 5-38
EVERY 1000 HOURS
Engine Mounts - Inspect. . . . . . . . . . . . . . . . . 5-25
Hydraulic Fluid and Filters - Change . . . . . . . 5-31
Hydraulic Pressure - Check . . . . . . . . . . . . . . 5-34
Pump Drive Gearbox - Drain / Refill . . . . . . . . 5-40
Wheel Planetary Oil - Drain / Refill. . . . . . . . . 5-48
AS REQUIRED
Battery - Maintenance . . . . . . . . . . . . . . . . . . . 5-9
Circuit Breakers - Reset . . . . . . . . . . . . . . . . . 5-21
Fuses / Relays - Check . . . . . . . . . . . . . . . . . 5-29
Generator - Adjust . . . . . . . . . . . . . . . . . . . . . 5-29
Storage Hopper Level Sensor
- Check / Clean . . . . . . . . . . . . . . . . . . . .
5-47