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Weiler E1650 - User Manual

Weiler E1650
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WEILER E1250A REMIXING TRANSFER VEHICLE
E1650
Remixing Transfer
Vehicle
Operator’s and Maintenance
Manual
July 2018
S/N 1001 - UP
Part No. 44513
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Summary

Foreword

Introduction

Intended Use

Defines the primary function and application of the machine.

Safety

Safety Messages

Explains safety alert symbols, signal words (DANGER, WARNING, CAUTION, NOTICE) used in the manual.

General Safety Rules

Lists essential safety rules for operating the machine safely and correctly.

Fire Extinguisher

Instructions on mounting fire extinguishers on the machine for accessibility.

Safety Signs

Explains the importance of safety signs and refers to their locations.

Safety Sign Explanations

Provides detailed explanations for various safety signs and their meanings.

Machine Controls

Machine Description

Provides an overview of the E1650 Remixing Transfer Vehicle and its capabilities.

Machine Terminology

Identifies and labels major components of the machine with numbered references.

Main Operator Station

Details the primary operator interface for machine control and monitoring.

Left Control Panel

Details the controls and functions available on the left operator control panel.

Center Control Panel

Describes the various controls and functions located on the machine's center console.

Right Control Panel

Explains the controls and functions available on the right-side operator control panel.

Lower Seat Control Panel

Details the controls located on the lower operator seat control panel.

Dump Hopper Control Stations

Describes the control stations provided at the rear of the dump hopper.

Conveyor Service Control Station

Explains the controls located on the conveyor service station for adjustments.

Other Controls

Covers miscellaneous controls not categorized under specific panels.

Electronic Display Navigation

Explains how to navigate the electronic display menus and screens.

Menu Screen Display

Explains how to navigate and select screens from the main menu.

View Drive Diagnostics Screens

Provides detailed diagnostics for the machine's drive system components.

View Elevator;Storage;Discharge Diagnostics Screens

Offers diagnostic data for elevator, storage, and discharge systems.

View Sensor Diagnostics Screens

Displays specific sensor readings and diagnostic information.

View CAN Screen

Shows CAN bus communication status and component connections.

System Settings Screen

Allows configuration of various system parameters and settings.

Backlight Setup Screen

Describes how to adjust the brightness and modes of the display backlight.

Clock Setup Screen

Guides the user through setting the machine's internal clock and date.

Units Selection Screen

Allows changing measurement units (e.g., metric/standard) for display.

Language Selection Screen

Provides options for selecting the display language of the machine interface.

View Errors Screen

Displays current and past error codes and messages for troubleshooting.

Operating Instructions

Operator Qualifications

Specifies the necessary qualifications and responsibilities for machine operators.

Personal Protection

Details required Personal Protective Equipment (PPE) and safety practices.

Sound and Vibration Levels

Provides information on sound and vibration levels emitted by the machine.

Prepare the Area

Outlines steps to prepare the work area and assess jobsite conditions.

Slope Operation Safety

Provides guidance and factors to consider for safe operation on slopes.

Mounting and Dismounting

Explains safe procedures for getting on and off the machine.

Pre-Starting Inspection

Lists critical checks to perform before starting the machine.

Machine Starting Procedure

Provides step-by-step instructions for starting the machine's engine safely.

Jump-Starting

Explains the necessary precautions and procedures for jump-starting the machine.

Cold Start Procedure

Provides specific instructions for starting the machine in cold weather conditions.

Machine Shutdown Procedure

Outlines the correct steps for safely shutting down the machine.

Preparing Machine

Covers tasks to prepare the machine for operation.

Driving Machine

Provides instructions for safely operating and driving the machine.

Paving Operations

Details procedures related to paving operations with the machine.

Distance Control System

Explains how to attach, align, and operate the distance control system.

Machine Cleanup

Provides instructions for cleaning the machine at the end of the day.

Cleaning and Material Removal

Covers procedures for cleaning and removing material from machine parts.

Transporting

Lifting and Roading Machine

Advises on proper transport methods and refers to driving instructions.

Limp Mode Operation

Provides instructions for emergency operation when primary controls fail.

Towing and Retrieving Machine

Details procedures for towing or retrieving a disabled machine safely.

Trailering Machine Operations

Covers procedures for loading and unloading the machine on a trailer.

Maintenance

Maintenance Safety Messages

Lists critical safety warnings and precautions before performing maintenance.

General Maintenance Information

Provides general guidelines and responsibilities for performing maintenance.

Welding Precautions

Outlines necessary precautions to prevent damage during welding operations.

Engine Maintenance

Covers essential engine maintenance tasks and component identification.

Maintenance Schedule

Provides a comprehensive schedule of maintenance tasks based on operating hours.

Maintenance Procedures

Outlines specific maintenance tasks and their procedures.

Battery Maintenance

Covers the essential steps for maintaining the machine's batteries.

Braking System Test

Explains how to test the proper functioning of the machine's braking system.

Chain Tension Management

Details procedures for automatic and manual chain tension adjustment.

Circuit Breakers Reset

Explains how to locate and reset circuit breakers on the machine.

Cooling System Check and Clean

Provides steps for checking coolant level and cleaning the cooling system.

DEF Tank Filling

Details the procedure for filling the Diesel Exhaust Fluid (DEF) tank.

Distance Control Interlock Tests

Explains tests for park brake and speed interlocks for distance control.

Elevator and Conveyor Floor Plates Inspection

Guides on inspecting elevator and conveyor floor liner plates for wear.

Engine Coolant Check and Fill

Provides steps for checking and filling the engine coolant.

Engine Mounts Inspection

Explains how to inspect engine mounts for wear and proper torque.

Engine Oil Check

Details the procedure for checking the engine oil level.

Engine Stop Buttons Test

Explains how to test the functionality of the engine stop buttons.

Fuel System Maintenance

Covers draining fuel filters and filling the fuel tank.

Fume Extractor Fan Inspection and Cleaning

Explains how to inspect and clean the fume extractor fan.

Fuses and Relays Check

Details how to check fuses and relays in the electrical system.

Generator Adjustments and Tests

Covers generator adjustment, coupling inspection, and ground fault interrupter tests.

Hydraulic System Maintenance

Covers changing hydraulic fluid, filters, and checking system pressure.

Greasing Procedures

Details lubrication points and procedures for 10, 50, and 500-hour intervals.

Neutral Start Interlocks Test

Explains how to test neutral start interlocks for switches and propel lever.

Overall Machine Check

Lists checks for shields, guards, hardware, frame, fire prevention, harness, and belts.

Pump Drive Gearbox Maintenance

Provides instructions for checking, draining, and refilling gearbox oil.

Sprocket Inspection and Locations

Explains sprocket inspection and identifies their locations on various components.

Tire Pressure and Toggle Switch Checks

Covers checking tire pressure and toggle switch functionality.

Wheel Maintenance

Details checks and procedures for wheel lug bolts and planetary oil.

Storage Procedures

Outlines steps to prepare the machine for storage and remove it.

Specifications

Machine Dimensions

Provides key physical dimensions of the machine in various configurations.

Wheel Specifications

Lists tire specifications, pressure, and wheel bolt torque.

Performance Specifications

Details performance aspects like speed in different operating modes.

Engine Specifications

Lists engine options, power, fuel type, battery, and alternator specifications.

Fluid Capacities and Lubricants

Specifies capacities for fluids and lists recommended lubricants.

Hydraulic System Specifications

Lists charge and system pressures for various hydraulic components.

Fault Codes

Electronic Display Error Fault Codes

Lists error codes and their corresponding states displayed on the electronic screen.

Schematics

Electrical Schematic

Presents the machine's electrical wiring diagrams for reference.

Hydraulic Schematic

Provides detailed hydraulic circuit diagrams for the machine's systems.

Revision History

Weiler E1650 Specifications

General IconGeneral
BrandWeiler
ModelE1650
CategoryConstruction Equipment
LanguageEnglish

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