Name: Wintriss WPC 1000
Brand: Wintriss
Rating: 4 (1 reviews)

Default Chapter6

Table of Contents6

Chapter 1. Introduction18

Chapter 2. Installation28

Installation Guidelines30
- Figure 2-1. WPC 1000 Wiring Overview31
- Connecting Wires to Terminal Block Connectors32
- Figure 2-2. Correct Way to Attach Wires to Terminal Block Connectors32
- Terminating Cable Shields32
Mounting the Control Enclosure33
Wiring the Control Enclosure33
- Figure 2-3. Cable Shield Termination33
- Figure 2-4. WPC 1000 Mounting Dimensions34
- Slide Adjust Considerations34
Connecting AC Wiring35
Installing a Dual Safety Valve36
Figure 2-5. AC Input Wiring Connections36
Installing Clutch and Counterbalance Air Pressure Switches38
Installing Operator Station(S)39
- Wiring a Pre-Wired Operator Station40
- Wiring an Unwired Operator Station43
- Figure 2-10. Unwired Operator Station: Mounting Dimensions43
- Wiring a User-Built Operator Station44
- Installing Multiple Operator Stations44
Installing a Light Curtain45
- Installing Shadow Light Curtains45
- Setting Jumpers for Shadow VII and Shadow 8 Light Curtains46
- Installing Non-Shadow Light Curtains46
- Table 2-1. Shadow VII and Shadow 8 Light Curtain Jumper Settings46
Installing the Resolver49
- Mounting the Resolver50
- Figure 2-13. Resolver: Mounting Dimensions50
- Wiring the Resolver51
- Checking the Resolver's Direction of Rotation52
- Replacing the Resolver52
Installing the Overrun Limit Switch52
- Planning Your Overrun Sensor Installation53
- Mounting the Overrun Sensor Switch53
- Figure 2-14. Overrun Sensor Magnet Placement: Dwell as a Function of Shaft Diameter53
- Wiring the Overrun Sensor Switch54
- Figure 2-15. Overrun Sensor Magnetic Switch: Installation Example54
- Table 2-2. Overrun Sensor Switch Wiring Connections54
Wiring WPC 1000 User Inputs55
Wiring the Lockout Relay56
Table 2-3. WPC 1000 User Inputs: Stop Types, Fault Codes, and Wiring Connections56
Wiring the Auxiliary Output57
Table 2-4. Lockout Relay Wiring Connections (Dsv/Lockout Relay Board)57
Table 2-5. Auxiliary Output 1 Wiring Connection and Change Conditions57
Connecting Multiple Controls to the Resolver58
Table 2-6. Option Switch 8 Settings for Auxiliary Output 1 State Changes58
Connecting Other Wintriss Products to WPC 100059
Wiring Micro-Inch59
Disabling Top-Stop in Inch60
Figure 2-16. WPC 1000 Display Board: Location of Important Components60
Table 2-7. Micro-Inch Wiring Connections60
Wiring a Remote Reset Switch61
Installing 2-Channel Programmable Cam61
- Mounting and Wiring the Cam Output Assembly61
- Table 2-8. Remote Reset Switch Wiring Connections61
- Figure 2-17. Cam Output Enclosure: Mounting Dimensions62
- Figure 2-18. Cam Output Board: Mounting Dimensions63
- Table 2-9. WPC 1000 Control Board to Cam Output Assembly (TB1) Wiring Connections63
- Making Wiring Connections to Cam Relays64
- Figure 2-19. Connectors TB2 and TB3 on Cam Output Board64
- Figure 2-20. Installing a Suppressor Across an AC Load65
Wiring Zero Cam Output to Autoset66
Wiring Foot Switch66
Figure 2-21. Installing a Diode Across a DC Load66
Table 2-10. Zero Cam Output Wiring Connections66
Installing One-Hand Control67
- Table 2-11. Foot Switch Wiring Connections67
- Mounting the One-Hand Control68
- Figure 2-22. One-Hand Control Switch: Mounting Dimensions69
- Figure 2-23. One-Hand Control Switch Base: Mounting Dimensions70
- Wiring One-Hand Control to WPC 100070
- Figure 2-24. Wiring Connections in One-Hand Control Switch71
- Table 2-12. One-Hand Control Wiring Connections71
Mounting and Wiring the Bar Control Enclosure72
Figure 2-25. Bar Control Enclosure: Mounting Dimensions72
Table 2-13. Bar Control Wiring Connections72
Installing Revised Firmware in WPC 100073
Installing WPC 1000 Without Enclosure75
- Installing the WPC 1000 Mounting Plate75
- Installing the Panel-Mount Display76
- Installing Display Board Kit with Selector Switches79
- Figure 2-29. WPC 1000 Display Board Kit: Mounting and Cutout Dimensions80
- Table 2-15. Reset Button, Settings Key Switch, and Mute Lamp Wiring Connections81
- Figure 2-30. Reset/Select Button Wiring Connections81
- Installing the Display Cable82
Installation Verification92
- Checking Safeguarding Devices93
- Checking Dual Safety Valve (DSV) Wiring94
- Checking for Error Messages95
- Checking the Emergency-Stop Circuit95
- Installation Verification Complete95
Wiring Tables96
Table 2-16. WPC 1000 Control Board: TB101 and TB102 Wiring Connections96
Table 2-17. WPC 1000 Control Board: Resolver (TB103) Wiring Connections97
Table 2-18. WPC 1000 Control Board: Dsv/Lockout Relay Board Wiring Connections97
Table 2-19. WPC 1000 Control Board: Power (J103) Wiring Connections97
Table 2-20. WPC 1000 Display Board: Wiring Connections98

Chapter 3. Initialization, Setup, and Checkout100

Chapter 4. Operation154

Chapter 5. Troubleshooting172

Appendix A. Extracts from OSHA Regulations and ANSI190

Standards194

Controls194

Appendix B. Specifications for User-Built Operator Stations208

Appendix C. Old Control Board210

Table C-1. Differences between New and Old Control Boards211

Glossary212

Index218

Wintriss Manuals222

Brand	Wintriss
Model	WPC 1000
Category	Controller
Language	English

Wintriss WPC 1000 User Manual

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Wintriss WPC 1000 Specifications

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