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Color 800
Xerox Color 800 User Manual
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3.
Slowly pull out the paper tr
ansport dr
awer un
til it stops.
4.
Lift lev
er
3b
, mov
e it to the left, and remov
e the jammed paper.
5.
R
eturn lever
3b
to its original position.
6.
Lift lev
er
3a
, mov
e it to the left, and rotat
e knob
3c
in the direction of the arrow to
remov
e jammed paper.
Xerox
®
Color 800/1000 P
ress
10-12
User Guide
Pr
oblem solving
113
115
Table of Contents
Default Chapter
3
Table of Contents
3
1 Product Overview
13
Quick Start/Links
14
User Interface
14
Logon
15
Language
15
Change Language
16
Power Saver
16
Print Server Overview
16
Full Width Array
17
Clear Dry Ink
17
Productivity
18
Full Flood
18
Spot
18
Power On/Off the Machine
19
Feeding and Finishing Devices
19
Oversized High Capacity Feeder (OHCF)
20
Interface Module
20
GBC Advancedpunch
21
High Capacity Stacker (HCS)
21
Perfect Binder
22
Standard Finisher
23
Booklet Maker Finisher
23
Squarefold Trimmer Module
24
Standard Finisher Plus
24
Third-Party Finishing Devices
25
2 Where to Find Help
27
User Interface Help
27
Help on the World Wide Web
28
Print Server Customer Documentation
28
3 Machine/Job Status
29
Machine Status
29
System Menu
29
Dry Ink/Toner Status Area
30
Billing and Counters
30
Viewing/Reseting Billing Meters/Usage Counters
30
Billing and Counters Information
31
Impressions Information
31
Maintenance (on the UI)
32
Job Status
33
Job/Machine Status Area
33
Job Summary
34
Pause
34
4 Submitting a Print Job
35
Printing from Your Computer
35
Printing from the Xerox Freeflow Print Server
35
Printing from the Xerox EX Print Server, Powered by EFI
36
Printing from the Xerox CX Print Server, Powered by Creo
36
5 System Administrator Overview
37
Logging on as Administrator
37
System Administrator Options
37
6 Paper Information
39
Loading Media in Trays 1 and 2
39
Loading Paper
39
Loading Tab Stock
39
Loading Transparencies
40
Loading Pre-Drilled Stock for 1-Sided Print Jobs
41
Loading Pre-Drilled Stock for 2-Sided Print Jobs
41
Skew Adjustment Levers
42
Tray Properties
45
Tray Stock Mismatch
46
7 Manage Stock Library
49
Recommended Media List (RML)
50
Stock Management
51
Manage Stock Library Window
52
Adding a Stock Entry
53
Copying a Stock Entry
54
Creating a New Stock (from Manage Stock Library)
55
Creating a New Stock (from Tray Properties)
56
Editing an Existing Stock in the Stock Library
57
Removing a Stock from the Stock Library
58
8 Advanced Stock Setup
61
Advanced Stock Setup Options
62
Tips for Using Advanced Stock Setup Options
63
Create/Modify Advanced Stock Setup Options
64
Paper Tray/Paper Feed Options
65
Stock by Name Only
65
Multifeed Detection
66
Near Empty Detection Level
66
Tray Air Assist
67
Enable Tray Heater
68
Paper Path/Paper Transportation Options
68
Aligner Roll Pressure
68
Second (2Nd) Bias Transfer Roll
69
Mottle
71
Color Shift
72
Selecting the 2Nd Bias Transfer Roll Settings
73
Fuser Temperature
74
Fold Adjustment Profile
75
9 Maintenance
77
Cleaning Procedures
77
Cleaning the UI Screen
77
Cleaning the Paper Path
77
Cleaning the Paper Path Area 2
78
Cleaning the Paper Path Areas 3 and 4
80
Cleaning the Paper Path Area 5
83
Cleaning the Paper Path Area 6
86
Cleaning the Paper Path Area 7
89
Replacing Consumable Supplies
93
Consumable Supplies
93
Replacing a Dry Ink/Toner Cartridge
94
Dry Ink/Toner Waste Bottle
96
Replacing a Dry Ink/Toner Waste Bottle
97
Replacing the Fuser Web Assembly
99
10 Problem Solving
103
Locating the Machine Serial Number
103
Machine Serial Number on the UI
103
Serial Number on the Machine
103
Calling for Service
104
General Problems
105
Jam Clearance
109
Paper Jams in Trays 1 and 2
109
Paper Jams in Area 2
109
Paper Jams in Areas 3 and 4
113
Paper Jams in Area 6
116
Paper Jams in Area 5
116
Paper Jams in Area 7
119
Fault Codes
126
Image Quality
148
Charge Corotrons
150
Banding Samples
151
When to Replace a Charge Corotron Assembly
151
Which Charge Corotron Assembly to Replace
151
11 Technical Data
153
Machine Specifications
153
Tray Capacity
153
Throughput Information for All Paper Trays
153
Machine Warmup Time
154
First Print-Out Time
154
Paper Specifications
155
Environmental Specifications
156
12 Offset Catch Tray (OCT)
157
Enabling the Offset Mode on the EX Print Server
157
13 Oversized High Capacity Feeder (OHCF)
159
Overview
159
Postcard Bracket
159
Using the Postcard Bracket
160
Loading Media in the OHCF
162
Loading Paper in the OHCF
162
Loading Tabs in the OHCF
162
Loading Transparencies in the OHCF
163
Loading Pre-Drilled Stock into the OHCF for 1-Sided Print Jobs
163
Loading Pre-Drilled Stock into the OHCF for 2-Sided Print Jobs
164
Skew Adjustment Levers
165
Tray Properties
167
Tray Stock Mismatch
168
OHCF Problem Solving
169
Clearing OHCF Jams
169
Paper Jams Inside the OHCF Trays
170
OHCF Paper Jams at Lever 1A and Knob 1C
171
OHCF Paper Jams at Lever 1B and Knob 1C
172
OHCF Paper Jams at Lever 1D and Knob 1C
173
OHCF Fault Codes
175
OHCF Specifications
176
14 Interface Module
179
Overview
179
Control Panel
180
Paper Path
181
Paper Curl Settings on the Interface Module
181
Preset Decurler Settings
181
Manual Decurler Buttons
181
Problem Solving
182
Clearing Jams
182
Paper Jams at Lever 1A
182
Paper Jams at Lever 2A
183
Paper Jams at Lever 2B
185
Fault Codes
186
15 High Capacity Stacker (HCS)
189
Overview
189
Identifying the Components
190
Control Panel
191
HCS Top Tray
191
Unloading the Stacker Tray
192
Problem Solving
193
General Problems
193
Jam Clearance
193
HCS Entrance Jams (E1, E2, and E3)
193
HCS Transport Jams (E4, E5, and E6)
194
HCS Top Tray Jam (E7)
196
HCS Exit Jam (E8)
197
Hints and Tips for Using the HCS
198
Loss of Power
199
Fault Codes
199
Specifications
203
16 Perfect Binder
205
Binder Components
205
External Components
205
Cover Inserter
207
Internal Components
208
Binder Control Panel
209
Binder Circuit Breaker
210
Book Binding Path
211
Bypass Path
211
Standard Path
212
Cover Inserter Path
213
Power On/Off
214
Power Saver Mode
214
Loading Media in the Cover Inserter Tray
215
Removing Books from the Binder
216
Submitting a Job to the Binder
216
Printing from Your Computer to the Binder
216
Printing from the Xerox Freeflow Print Server to the Perfect Binder
217
Binder Manual Mode with the Freeflow Print Server
217
Printing/Binding with Preprinted Covers to the Freeflow Print Server
218
Printing/Binding from a Single File to the Freeflow Print Server
220
Printing from the Xerox CX Print Server, Powered by Creo to the Perfect Binder
221
Binder Manual Mode with the CX Print Server
221
Printing/Binding from a Single File to the CX Print Server
222
Printing/Binding from Two Files to the CX Print Server
223
Printing from the Xerox EX Print Server, Powered by EFI to the Perfect Binder
225
Binder Manual Mode with the EX Print Server
225
Printing/Binding with Preprinted Covers to the EX Print Server
225
Printing/Binding from a Single File to the EX Print Server
227
Maintenance
229
Cleaning the Binder
229
Empty the Trimmer Waste Tray
229
Adhesive Filling Tray
230
Replenishing the Adhesive Filling Tray
231
Binder Problem Solving
231
Paper Jams in Areas E1 and E2
232
Paper Jams in Area E3
232
Paper Jams in Area E4
234
Paper Jams in Areas E5 and E6
235
General Problems
238
Adjusting the Printed Image and Trim
238
Power Interruption During Operation
238
Fault Codes
238
Binder Specifications
275
17 Standard/Booklet Maker Finisher
279
Manual Decurling Feature on the Finisher
281
Folding Feature
282
Fold Types
282
Loading Paper/Tabs in Tray 8/T1 (Post-Process Inserter)
284
Maintenance
285
Standard/Booklet Maker Consumable Supplies
285
Replace the Standard Staple Cartridge
286
Replace the Booklet Staple Cartridge
287
Replacing the Staple Waste Container on the Finisher
289
Empty the Punch Waste Container
291
Finisher Problem Solving
292
Paper Jams in Tray 8/T1 (Post-Process Inserter)
293
Paper Jams at Lever 1A and Knob 1C
294
Paper Jams at Lever 1D
295
Paper Jams at Lever 1B
296
Paper Jams at Lever 3B and 3D
297
Paper Jams at Lever 3E and Knob 3C
299
Paper Jams at Lever 3G and Knob 3F
300
Paper Jams at Lever 4B and Knob 3A
301
Paper Jams at Lever 2A and Knob 3A
302
Paper Jams at Lever 2B and Knob 2C
303
Paper Jams at 2C, 2E, 2F, and 2D
305
Paper Jams at 2D and Lever 2G
306
Paper Jams at Unit 4 and Knob 4A
307
Paper Jams at Finisher Top Tray
309
Paper Jams at Finisher Stacker Tray
310
Paper Jams at the Optional Booklet Maker Tray
311
Stapler Faults
312
Staple Jams in the Standard Staple Cartridge
313
Staple Jams in the Booklet Maker Cartridge
314
Reinserting the Standard Staple Cartridge
316
Fault Codes
318
Specifications
321
Standard/Booklet Maker Finisher
321
Optional C/Z Folder
324
18 Squarefold Trimmer Module
325
Overview
325
Identifying the Components
326
Main Components
326
Paper Path
327
Control Panel
328
Square Fold Feature
328
Square Fold Options
329
Accessing the Square Fold Options
330
Trimmer Feature
331
Trimmer Options
331
Trim Guidelines
332
Accessing the Trimmer Options
334
Hints and Tips
334
Printing Full-Page Images on Booklets
334
Follow These Tips
335
Problem Solving
336
Jam Clearance
336
Clearing Jams
336
Clearing E1/E2 Jams
337
Clearing E3 Jams
339
Fault Codes
340
Technical Data
342
Specifications
342
19 Standard Finisher Plus
343
Overview
343
Finisher Module
344
Finisher Module Main Components
344
Folding Feature
345
Fold Types
345
Loading Paper/Tabs in Tray 8/T1 (Post-Process Inserter)
347
Finishing Transport
348
Finishing Transport Main Components
348
Finishing Transport Status Indicators
349
Standard Finisher Plus Maintenance
350
Standard Finisher Plus Consumable Supplies
350
Replace the Standard Staple Cartridge
350
Replacing the Staple Waste Container on the Finisher
352
Empty the Punch Waste Container
354
Problem Solving
356
Paper Jams in the Finisher Module
356
Paper Jams in Tray 8/T1 (Post-Process Inserter)
356
Paper Jams at Lever 1A and Knob 1C
357
Paper Jams Inside the Finisher Left Cover
357
Paper Jams at Lever 1D
358
Paper Jams at Lever 1B
359
Paper Jams at Lever 3B and 3D
361
Paper Jams Inside the Finisher Right Cover
361
Paper Jams at Lever 3E and Knob 3C
362
Paper Jams at Lever 3G and Knob 3F
363
Paper Jams at Lever 4B and Knob 3A
365
Paper Jams at Lever 2A and Knob 3A
366
Paper Jams at the Optional C/Z Folder
366
Paper Jams at Lever 2B and Knob 2C
367
Paper Jams at 2C, 2E, 2F, and 2D
369
Paper Jams at 2D and Lever 2G
370
Paper Jams in Areas 4B and 4C
372
Paper Jams at Finisher Top Tray
373
Paper Jams at the Finisher Output Area
373
Paper Jams at Finisher Stacker Tray
374
Paper Jams in the Finishing Transport
375
Paper Jams in Area 1
375
Paper Jams in Area 2
376
Paper Jams in Area 3
377
Paper Jams in Area 4
378
Stapler Faults
379
Staple Jams in the Standard Staple Cartridge
379
Standard Finisher Plus Fault Codes
381
Finisher Module Fault Codes
381
Finishing Transport Fault Codes
382
Third-Party DFA Fault Codes
382
Specifications
383
Finisher Module Specifications
383
Optional C/Z Folder
387
Finishing Transport Specifications
387
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Xerox Color 800 Specifications
General
Brand
Xerox
Model
Color 800
Category
Copier
Language
English
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