Name: Zetor CRYSTAL Series
Brand: Zetor
Rating: 4 (1 reviews)

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Drive of machines with greater inertia masses

(crushers, rotary harrows, reaping machines, etc.)

Cardan shaft for drive of these machines must be

equipped with the so called freewheel clutch which

ensures disconnection of torque transfer with retroaction

from the machine on the tractor.

troj

DRIVE OF AGRICULTURAL MACHINERY

104

Default Chapter4
- Table of Contents4
Location of Serial Numbers12
Safety Instructions for Users14
- General Safety Regulations14
- Proper Clothing14
- Starting the Engine15
- Driving Operation15
- Transportation of Persons, Operation15
- Fire Prevention Principles16
- Preventive Daily Maintenance17
- Front Passenger´s Seat Notification18
- Protection of Cab against Aerosols18
- The Level of External Noise of Tractor19
- The Level of Internal Sound of Tractor19
- The Level of Vibrations on Driver´s Seat19
- Tractors Equipped with Front End Loader20
- Zetor Tractors Used for Work in the Woods21
- Principles for Operating Tractors Equipped with Front End Loader21
Preventive Daily Maintenance22
- Fuel System Leaks22
- Engine Oil Level22
- Cooling System22
- Liquid Brakes23
- Trailer Air Brakes23
- Trailer Hydraulic Brakes23
- Hydrostatic Steering23
- Air Cleaner24
- Cab Filtration24
- Hitches24
- After Work with Front Implements and in Case of Cooler Clogging24
- Tyres and Wheels25
- Short Functional Test25
Acquaintance with the Tractor26
- Safety Cabin26
- Opening the Door from the Outside26
- Opening the Door from the Inside26
- Rear Window27
- Side Window27
- Hinged Lid27
- Adjustable Screen and Cover of the Swing Lid27
- Shelf28
- Rear View Mirrors28
- Internal Lighting28
- Aggregation Opening29
- Driver´s Seat29
- Driver's Seat Sears30
- Passenger´s Seat30
- Control Panel on the Right Column of the Cabin31
- Control Panel on the Right Rear Mudguard31
- Panel of the Instrument Panel31
- Lights Switch32
- Lights Switch between the Grill and the Cabin32
- Switch of Warning Lights32
- Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches33
- Switch Box33
- Switch Box Key in the Position (0)33
- Switch Box Key in the Position (I)34
- Switch Box Key in the Position (II)34
- Tilting and Protrusion of Steering Wheel34
- Manual Throttle34
- Reversing Lever35
- Gear Shifting Lever35
- Gear Shifting Scheme35
- Pedals35
- Road and Reduced Speeds Shifting Lever36
- PTO Revolutions Preselection Lever36
- Manual Brake Lever and Coupling for Semi-Trailer Control Lever36
- Battery Disconnector37
- Heating Control Panel, * Air-Condition37
- Heating Valve Control (A)37
- Switch Air-Condition (C)38
- Air Circulation in Cabin Control (D)38
- Proper Function of the Heating and Air-Condition System38
- Fast Heating of the Cabin Area39
- Fast Cooling of the Space of the Cabin39
- Operation of Heating or Air-Condition with Tractor´s Work39
- Immediately after Cooling the Cabin39
- Air-Condition and Heating Registers (A)40
- Front Windshield (B) Defrosting40
- Air Filter with Active Carbon41
- Wiper and Washer of the Front Window41
- Front Wiper Speed Switch41
- Rear Window Wiper42
- Windshield Washer Tank42
- Washer Nozzle42
- Fuel Tank43
- Fuel Tank Drain Plug43
- Urea Tank43
Dashboard44
- Instrument Panel - Signal Lamps44
- Instrument Panel - Instruments45
- Instrument Panel - Buttons45
- Display Description46
- Change of the Look of Display46
- Display - Change of Display46
- Display - Resetting Data50
- Display - Manual Brake51
- Display - Indicator of Service Inspection Intervals51
- Exceeding the Service Interval51
- Zeroing (Reset) of the Indicator of Service Inspection Intervals52
- Error Signalling52
- Display - Error Messages53
- Description of the Display of Error Messages53
- Symbols of Tractor Nodes54
- Display - Service Menu54
- Service Menu54
- Display - History of Defects55
- Display - Setting Language Mutation55
- Display - Machined Area56
- Machined Area Menu56
- Machined Area Width56
- Setting of the User-Defined Width of Aggregation57
- Machined Area Record57
- Display - Setting and Calibration58
- Travel Speed Calibration59
- Setting of Steering Sensors of the Front Axle60
- Setting of Time61
- Instrument Panel - Warning61
- Replenish Fuel61
- Add Urea62
- High Temperature of the Cooling Liquid62
- Low Level of the Cooling Liquid62
- High Temperature of the Engine Oil63
- High Air Temperature in the Engine Air Intake System63
- Water in the Coarse Filter of Fuel64
- High Oil Temperature in the Gearbox64
- Full Pushing Filter of the Gearbox Distributor65
- Full Pushing Filter of the Hydraulics65
System of Additional Treatment of Exhaust Gases66
- System of Additional Treatment of Exhaust Gases (SCR)66
- Conditions for System SCR Operation66
- Urea (Aqueous Urea Solution aus 32)66
- Principles for Safe Handling of Urea66
- Limitation of the Engine Power and Engine Revolutions67
- Indication of Amount of Urea in the Tank67
- Long-Term Shutdown of Tractor67
- Repairs and Maintenance of the System of Additional Treatment of Exhaust Gases67
Driving Operation68
- Before You Start68
- If You Do Not Succeed in Starting the Engine68
- Non-Permitted Starting68
- Starting the Engine of the Tractor69
- Blocking of the Start69
- Immediately after Start69
- Engine Heating70
- Error Signalling70
- Indication of the Limitation of the Engine Power and Engine Revolutions70
- Signalling Errors in the System of Additional Treatment of Exhaust Gases71
- Gear Shifting71
- Reversing Lever71
- Reversing Lever Position Signalization72
- Shifting Road and Reduced Speeds72
- Road and Reducing Speeds Lever Position Signalization72
- Driver´s Seat - Safety Switch72
- The Principles of Appropriate Use of Tractors73
- The Description of the System of Travel Clutches73
- The Way of Controlling the Travel Clutch by73
- The Differences in Ways of Controlling the Travel Clutch by73
- Interrupted Sound Signal74
- Dead Start of the Tractor74
- Dead Start of Tractor in Regular Operation - Automatic Dead Start Function74
- Dead Start by Means of Automatic Dead Start Function74
- Dead Start of Tractor in Regular Operation - Clutch Pedal74
- Dead Start - Using the Clutch Pedal75
- Change the Direction of Drive75
- Change the Direction of Drive by Means of Reversing Lever75
- Change the Direction of Drive - Using the Clutch Pedal76
- Gear Shifting76
- Gear Shifting - Using the Clutch Pedal76
- Gear Shifting - Using the Clutch Control Button on the Head of Gear Shifting Lever76
- Blocking the Automatic Dead Start Function76
- Three-Gear Torque Multiplier76
- Signalization of Multiplier Function77
- Increasing, Decreasing the Travel Speed by Two Gears77
- Multiplier Preselection Switch77
- Multiplier Pre-Selection Signalization77
- Automatic Multiplier Shifting78
- Front Drive Axle Control79
- Driving with Engaged Front Axle Drive79
- Manual Front Drive Axle Control79
- Automatic Front Drive Axle Control80
- Axle Lock Control of Rear and Front Axle80
- Automatic Axle Lock Control of Rear and Front Axle81
- Suspension Front Drive Axle81
- Front Drive Axle Suspension Mode Setting82
- Height Adjustment of the Front Part of the Tractor82
- Manual Brake - Signalization83
- Driving down the Slope83
- Foot Brakes84
- Warning Signalization of Air Pressured Drop84
- One-Hose and Two-Hose Brakes84
- One-Hose Brakes84
- Two-Hose Brakes85
- Hydraulic Brakes of Trailers85
- Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes85
- Stopping the Tractor - Manual Brake86
- Stopping the Engine86
- Leaving the Tractor86
- Warning Signalization of Hydrostatic Steering Failure86
- Limiting Travel Speed87
Running in the Tractor88
- General Principles of New Tractor Run-In in First 100 Hours of Operation88
- In First 10 Hours of Operation88
- From 100 Hours of Operation88
Transportation90
- CBM Stage Quick-Adjusting Hitch90
- Height Adjustment and Disassembly of the CBM Stage Hitch90
- Automatic Mouth of the CBM Stage Hitch90
- Modular System of Hitches for Trailers and Semi-Trailers91
- Swinging Draw-Bar Console Module91
- Swinging Draw-Bar Console with a Fixed Pin Module91
- Console with a Ø 80 Ball Module92
- Hitch for a Single-Axle CBM Semi-Trailer92
Drive of Agricultural Machinery96
- Work with PTO Shaft96
- Controlling the Front and Rear PTO Shaft96
- Rear PTO Shaft Revolutions Preselection Lever96
- Standard and Economical Independent Revolutions of Rear PTO Shaft97
- Dependent and Independent Rear PTO Shaft Revolutions97
- Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor98
- Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)98
- Replaceable End Points of Rear PTO Shaft99
- Rear PTO Switch99
- Engaging Rear PTO Shaft - Independent Revolutions100
- Engagement of Rear PTO Shaft - Dependent Revolutions100
- Automatic Disengagement of PTO Clutch101
- Setting Automatic Disengagement of PTO Shaft Clutch - Display Description101
- Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting101
- Setting Automatic Disengagement of PTO Shaft Clutch102
- Work with Automatic Disengagement of PTO Shaft Clutch103
- Front PTO Shaft103
- Front PTO Shaft Control104
- Maximum Transferred Output104
- Drive of Machines with Greater Inertia Masses105
Hydraulic System106
- Hydraulic Pump106
- Control Elements Placement106
- Outer Hydraulic Circuit106
- Connecting and Disconnecting Quick-Couplers107
- Quick-Couplings with Drip Collection107
- Hydraulic Distributor of the Outer Hydraulic Circuit107
- Description of the Functions of Individual Positions of Control Levers of the Hydraulic Distributor108
- Rear Outlets of the Outer Hydraulic Circuit108
- Front Outlets of the Outer Hydraulic Circuit109
- Connecting Machines and Implements to the Outer Hydraulic Circuit109
Electro-Hydraulic System110
- Control Element Functions110
- Equipment 'OFF110
- Blocking Cancellation111
- Quick Sinking111
- Transport of Implements112
- Stop Position112
- Vibration Compensator (Damper)112
- Limitation of the Upper Position of the Three-Point Hitch113
- Lowering Speed113
- Free Position113
- Setting the Control of Three-Point Hitch113
- Manual Setting of Control of Three-Point Hitch114
- Automatic Control of Three-Point Hitch114
- Using the Rear Control115
- External Control Buttons of the Electro-Hydraulic System115
- Indication of EHR-B Errors115
- Description of Signals of EHR-B Electro-Hydraulic System Errors116
- Description of Minor Errors of the EHR-B Electro-Hydraulic System117
Hitches118
- Rear Three-Point Hitch118
- Safety Principles of Working with the Three-Point Hitch118
- Height Adjustment of the Lifting Draw-Bars119
- Fixed and Free Position of the Lower Hydraulic Draw-Bars119
- Limiting Draw-Bars119
- Automatic Limiting Draw-Bars120
- Lower Draw-Bars with CBM Hooks120
- Securing the Lower Draw-Bars with CBM Hooks120
- Upper Draw-Bar121
- Front Three-Point Hitch121
- Adjusting the Lowering Rate of the Front Three-Point Hitch121
- Controlling Front Three-Point Hitch121
- Hydraulic Lock of the Front Three-Point Hitch122
- Working and Transport Position of the Front Three-Point Hitch122
- Driving with Agricultural Machines Attached to the Front Three-Point Hitch122
Wheel Track Change124
- Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs124
- Toe-In of the Wheels of the Front Driving Axle124
- Adjustment of Toe-In of the Wheels of the Front Driving Axle125
- Rear Wheels Wheel Track126
Ballast Weights128
- Rear Wheel Weights128
- Bottom Weights128
- Front Weights128
- Weight of the Front Three-Point Hitch129
- Valve for Filling Tyre Tubes with Liquid129
- Procedure of Draining Liquid from the Tyres130
- Antifreeze Solution for Tyre Filling130
Electric Installation132
- Basic Service Information132
- Accumulator Battery132
- Battery Disconnector133
- Accumulator Battery Maintenance133
- Alternator134
- Alternator Maintenance134
- Electric Installation Overload134
- Fuse Panel135
- Checking the Adjustment of the Front Grill Headlights137
- Adjusting the Front Grill Headlights137
- Checking the Adjustment of the Cab Roof Headlights138
- List of Lamps139
Tractor Maintenance140
- Steps Performed Daily before the Start of Work140
- Steps Performed Every 50 Hours of Work140
- Steps Performed Every 100 Hours of Work140
- Steps Performed Every 500 Hours of Work140
- Steps Performed Outside the Interval of 500 Hours of Work140
- Filling and Filter Replacement141
- Used Operation Liquids and Filling - Quantities142
- ZETOR Service Fillings142
- Motor Oils142
- Specification of Oil for Tractor Transmission Devices142
- Specification of Oil for the Front Driving Axle142
- Other Recommended Service Fillings Tested on Zetor Tractors143
- Oil to Gear Systems of Tractors143
- Oil for the Front Driving Axle143
- Front PTO Oil143
- Hydraulic Brake Liquid for the Tractors144
- Liquid for the Cooling System of the Tractors144
- Fuel144
- Plastic Lubricant for the Tractor145
- Tractor Greasing Scheme145
- Solid Front Drive Axle145
- Suspension Front Drive Axle146
- Hitch for a Single-Axle Semi-Trailer146
- Front Three-Point Hitch146
- Three-Point Hitch147
- Hitch Mouth for a Trailer147
- Technical Maintenance of the Tractors after a General Overhaul of the Main Groups147
Maintenance Instructions148
- Opening the Hood148
- Checking the Oil Level in the Engine148
- Draining Oil from the Engine149
- Filling the Engine with Oil149
- Replacing Full-Continuous Motor Oil Filter150
- Fuel Filtering150
- Raw Fuel Filter Clearing151
- Cartridge Replacement in the Raw Fuel Filter151
- Cartridge Replacement in the Fine Fuel Filter152
- Fuel System Venting152
- Dry Air Cleaner Maintenance Instructions153
- Recovery of the Mainair Cleaner Element153
- Replacing the Safety Element of the Air Cleaner153
- Reassembly of the Air Cleaner Elements153
- Bleeding the Hydraulic Circuit of the Hydrostatic Steering154
- Replacing the Hydrostatic Steering Hoses154
- Replacing Coolant154
- Checking the Oil in Gearbox155
- Check and Replacement of Oil in Gear Box155
- Draining and Checking Holes155
- After Draining Oil155
- Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter155
- Insertion Piece Replacement of the Oil Cleaner with Delivery Filter of the Gearbox Switchboard156
- Replacement of Filter Element of Urea Filter156
- Lubrication and Filling Points of the Front Driving Axle156
- Filling, Inspection and Drain Opening of Oil of the Front Wheel Reducers157
- Front PTO157
- Brake Fluid Replacement157
- Carbon Filter Installation Instructions157
- Cleaning the Heating Filters158
- Air Filter with Active Carbon158
- Air-Conditioning Maintenance158
- Draining Condensate from the Air Reservoir159
- Checking the Air Systems for Leaks159
- Working Pressure of Air Brakes159
- Maintenance and Treatment of Tyres160
- Tyres for Driving Wheels162
- Storing the Tractor162
Adjustment164
- Adjusting Valve Clearance164
- Flat Belt Drive Tension of Accessories164
- Adjusting the Play of the Brake Pedals164
- Bleeding the Brake System of the Tractor164
- Bleeding the Rear Brake System165
- Foot Brake Check165
- Foot Brake Adjustment166
- Parking Brake Adjustment166
- Adjustment of the Lifting Draw-Bars of the Hitch for a Single-Axle Semi-Trailer166
- Adjusting the Bowden Cable166
Main Technical Parameters168
- Main Tractor's Parameters (MM)168
- Technical Data of Engines168
- Permitted Maximum Load of Front Axle (Kg)169
- Permitted Maximum Load of Rear Axle (Kg)169
- Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)169
- Manoeuvrability Condition169
- Front Tires Steerability170
- Change of the Load-Bearing Capacity of the Front Tyres (%)170
- Bearing Capacity of Rear Tires171
- Change of the Load Capacity of the Rear Tyres (%)171
- Permitted Combinations of Wheels for Tractors171
- Performance on Rear PTO Shaft171
- Lifting Force of the Three-Point Hitch172
- Tensile Force172
- Speed of Tractor with Engine Revolutions of 2 100 Rpm and Parameter of Rear Wheels (Km/H)173
- Independent Rear Pto Shaft Revolutions174
- Speed of the Zuidberg Front PTO175
- Clearance-Circle and Turning Circle Diameter175
Index176

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Zetor CRYSTAL Series Specifications

General

Transmission	Mechanical or PowerShift
Aspiration	Turbocharged
Hydraulic System	Load Sensing (LS)
Cylinders	6
Hydraulic System Type	Load Sensing (LS)
PTO Speed	540/1000 rpm
Weight Approx	3, 800-5, 500 kg

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Zetor CRYSTAL Series User Manual

Table of Contents

Questions and Answers:

Zetor CRYSTAL Series Specifications

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