Belanger CUBE User Manual (English)

To Next Page

Cube® Installation & Startup Manual

1MANUAL963 Rev03

Cube

Installation and Startup

default chapter7
- Table of Contents7
Chapter 1 Introduction11
- Belanger Incorporated Limited Warranty13
- Operational Warning14
- Important Safety Information15
- Safety Symbols and Signal Words15
- IMPORTANT Safety Information - MUST READ16
- UL Information18
- Scope of this Manual19
- Torque Values20
- Component Identification21
Chapter 2 Recommended Installation Sequence Checklist25
- Main Checklist27
Chapter 3 Trades31
- Required man Hours33
- Scope of Work33
- Electrical Coordination Meeting33
- Plumbing Coordination Meeting34
- Penetrating the Wall for Cube® Utilities34
Chapter 4 Electrical Overview and Panels35
- General37
- Electrical Standards Overview37
- Best Practice Methods39
- Cube® Carriage Electrical Cables41
- Cube® Carriage Panel42
- Cube® Building Panel43
- Cube® HMI Panel44
- Cube® Local Network45
- Cube Static IP Address45
Chapter 5 Getting Started47
- Installation Overview49
- Skilled Trades57
- Equipment Locations57
- Establishing an Origin in the Bay57
- Fastening Needs and Other Required Materials58
- Cube® Utility Supplies Recommendations59
Chapter 6 Frame and Carriage Assembly63
- Frame Overview63
- Frame Assembly: Rails and Head Beams63
- Frame Assembly: Attaching Leg Assemblies75
- Frame Assembly: Position Frame in Bay78
- Establish Lines in Bay to Position the Frame Assembly78
- Place & Secure the Frame Assembly in Position81
- Carriage Prep83
- Location of Equipment Room83
- Attach the CAT Track Support Assembly to the Frame83
- Disengage the Roller Drive86
- Carriage Placement on Frame Assembly: Overview88
- Carriage Placement on Frame Assembly: Preferred Method89
- Carriage Placement on Frame Assembly: Alternate Method94
- Attach Safety Stops and Proximity Target to Entrance Rails100
- Attach the Utility Manifold to the Frame101
- Connect the Carriage Utility Lines to the Utility Manifold102
- Chapter 6 Frame and Carriage Assembly (Cont.)103
- Carriage Movement109
- Re-Engage the Roller Drive109
Chapter 7 Side Wheel Hub Assemblies111
- Attach Side Wheel Hub Assemblies to Carriage113
Chapter 8 Smart Spray Assemblies123
- Mount the Smart Spray Assemblies Onto the Carriage125
- Connect Feed Manifolds to Smart Spray Manifolds128
- Connect Airlines to Smart Spray Cylinders134
- Connect LED Cable to Smart Spray LED135
Chapter 9 Photo-Eyes137
- Photo-Eye: Standard139
- Photo-Eye: Available Add-On Options139
- Photo-Eye: Layout and Description Overview139
- Photo-Eye: General Setup141
- Photo-Eye: Wiring142
- Photo-Eye: Undercarriage Wash & Short Bay Considerations143
- Load Position Photo-Eyes144
Chapter 10 Undercarriage Option147
- Undercarriage Overview149
- Undercarriage In-Ground Placement150
- Undercarriage In-Ground Connections152
Chapter 11 Air Panels155
- Air Panels: Overview157
- Main System Regulator Panel158
- Triple Foam Air Panel159
- Single Foam Air Panel160
Chapter 12 Injection Chemical System (ICS)161
- ICS Assembly: Overview163
- ICS Assembly Installation163
- Connect Chemical Lines from Utility Manifold to ICS165
- Select Metering Tips & Connect Suction Tubing to ICS Injectors167
- ICS Assembly: Electrical Connections170
Chapter 13 High-Pressure Pump Assembly171
- Overview173
- Installation of High-Pressure Pump Assembly174
- High-Pressure Pump Assembly Hose Connections177
- High-Pressure Pump Assembly Electrical Connections180
Chapter 14 Mixstir® for Chemical Tire Application181
- Overview183
- Mounting the Mixstir® Assembly184
- Mixstir® Assembly Utility Connections186
Chapter 15 Water Softener Option189
- Water Softener189
- Getting Started192
- Water Softener Installation CP 213193
- Model 213S OD / WA and WB Connections196
- Component Functionality (Scanned)200
- Water Softener Conversion Charts202
Chapter 16 Spot Free Rinse (RO) Option203
- Specifications205
- Utility Requirements and Dimensions210
- Installation211
- Storage Tank Connections212
- Plumbing and Electrical Connections213
- Install Pur-Clean Auto Back Wash Head215
- Pump Water Hose Connection to Utility Manifold216
- RO Installation Final Check List216
Chapter 17 Signage Options217
- Wait/Go Sign219
- Navigational Sign219
- Combination Sign220
- Floor Mount220
- Signage for Position Loading Photo-Eyes221
Chapter 18 Pneumatic Connections223
- Main Air to Pneumatic Manifold Assembly225
- Side Wheel Head Cylinder Circuit Overview225
- Side Wheel Rail Assembly Cylinder Circuit Overview226
- Smart Spray Pivot Cylinder Circuit Overview227
- Smart Spray CTA Foam Generator Circuit Overview227
- Overglow™ Pneumatic & Chemical Solution Overview229
- Foam Rain Pneumatic & Chemical Solution Overview230
- Triple Foam Pneumatic Circuit Overview231
- Triple Foam Chemical Solution Overview232
- Single Foam Pneumatic & Chemical Solution Overview233
Chapter 19 Initial Startup Procedure of Cube235
- Initial Inspection and Power up237
- Inspect and Adjust Axis Drives237
- Load Shinemitt® Cleaning Material Onto Hubs239
- Inspect and Adjust Pneumatics249
- Inspect and Adjust the Carriage Assembly252
- Inspect and Adjust Chemical and Water Delivery Systems263
- Review All Bay and Equipment Room I/O285
- Configure Applications & Wash Packages to Match Menu Sign and Business Plan285
- Run Test Vehicles285

Other manuals for Belanger CUBE

Owner's Manual70 pages

Need help?

Do you have a question about the Belanger CUBE and is the answer not in the manual?

Belanger CUBE Specifications

General

Brand	Belanger
Model	CUBE
Category	Controller
Language	English

Belanger CUBE Installation And Startup Guide

Table of Contents

Other manuals for Belanger CUBE

Belanger CUBE Specifications