Belanger CUBE - Installation And Startup Guide Manual

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Cube® Installation & Startup Manual

1MANUAL963 Rev03

Cube

®

Installation and Startup

Table of Contents

default chapter7
- Table of Contents7
Chapter 1 Introduction11
- Belanger Incorporated Limited Warranty13
- Operational Warning14
- Important Safety Information15
- Safety Symbols and Signal Words15
- IMPORTANT Safety Information - MUST READ16
- UL Information18
- Scope of this Manual19
- Torque Values20
- Component Identification21
Chapter 2 Recommended Installation Sequence Checklist25
- Main Checklist27
Chapter 3 Trades31
- Required man Hours33
- Scope of Work33
- Electrical Coordination Meeting33
- Plumbing Coordination Meeting34
- Penetrating the Wall for Cube® Utilities34
Chapter 4 Electrical Overview and Panels35
- General37
- Electrical Standards Overview37
- Best Practice Methods39
- Cube® Carriage Electrical Cables41
- Cube® Carriage Panel42
- Cube® Building Panel43
- Cube® HMI Panel44
- Cube® Local Network45
- Cube Static IP Address45
Chapter 5 Getting Started47
- Installation Overview49
- Skilled Trades57
- Equipment Locations57
- Establishing an Origin in the Bay57
- Fastening Needs and Other Required Materials58
- Cube® Utility Supplies Recommendations59
Chapter 6 Frame and Carriage Assembly63
- Frame Overview63
- Frame Assembly: Rails and Head Beams63
- Frame Assembly: Attaching Leg Assemblies75
- Frame Assembly: Position Frame in Bay78
- Establish Lines in Bay to Position the Frame Assembly78
- Place & Secure the Frame Assembly in Position81
- Carriage Prep83
- Location of Equipment Room83
- Attach the CAT Track Support Assembly to the Frame83
- Disengage the Roller Drive86
- Carriage Placement on Frame Assembly: Overview88
- Carriage Placement on Frame Assembly: Preferred Method89
- Carriage Placement on Frame Assembly: Alternate Method94
- Attach Safety Stops and Proximity Target to Entrance Rails100
- Attach the Utility Manifold to the Frame101
- Connect the Carriage Utility Lines to the Utility Manifold102
- Chapter 6 Frame and Carriage Assembly (Cont.)103
- Carriage Movement109
- Re-Engage the Roller Drive109
Chapter 7 Side Wheel Hub Assemblies111
- Attach Side Wheel Hub Assemblies to Carriage113
Chapter 8 Smart Spray Assemblies123
- Mount the Smart Spray Assemblies Onto the Carriage125
- Connect Feed Manifolds to Smart Spray Manifolds128
- Connect Airlines to Smart Spray Cylinders134
- Connect LED Cable to Smart Spray LED135
Chapter 9 Photo-Eyes137
- Photo-Eye: Standard139
- Photo-Eye: Available Add-On Options139
- Photo-Eye: Layout and Description Overview139
- Photo-Eye: General Setup141
- Photo-Eye: Wiring142
- Photo-Eye: Undercarriage Wash & Short Bay Considerations143
- Load Position Photo-Eyes144
Chapter 10 Undercarriage Option147
- Undercarriage Overview149
- Undercarriage In-Ground Placement150
- Undercarriage In-Ground Connections152
Chapter 11 Air Panels155
- Air Panels: Overview157
- Main System Regulator Panel158
- Triple Foam Air Panel159
- Single Foam Air Panel160
Chapter 12 Injection Chemical System (ICS)161
- ICS Assembly: Overview163
- ICS Assembly Installation163
- Connect Chemical Lines from Utility Manifold to ICS165
- Select Metering Tips & Connect Suction Tubing to ICS Injectors167
- ICS Assembly: Electrical Connections170
Chapter 13 High-Pressure Pump Assembly171
- Overview173
- Installation of High-Pressure Pump Assembly174
- High-Pressure Pump Assembly Hose Connections177
- High-Pressure Pump Assembly Electrical Connections180
Chapter 14 Mixstir® for Chemical Tire Application181
- Overview183
- Mounting the Mixstir® Assembly184
- Mixstir® Assembly Utility Connections186
Chapter 15 Water Softener Option189
- Water Softener189
- Getting Started192
- Water Softener Installation CP 213193
- Model 213S OD / WA and WB Connections196
- Component Functionality (Scanned)200
- Water Softener Conversion Charts202
Chapter 16 Spot Free Rinse (RO) Option203
- Specifications205
- Utility Requirements and Dimensions210
- Installation211
- Storage Tank Connections212
- Plumbing and Electrical Connections213
- Install Pur-Clean Auto Back Wash Head215
- Pump Water Hose Connection to Utility Manifold216
- RO Installation Final Check List216
Chapter 17 Signage Options217
- Wait/Go Sign219
- Navigational Sign219
- Combination Sign220
- Floor Mount220
- Signage for Position Loading Photo-Eyes221
Chapter 18 Pneumatic Connections223
- Main Air to Pneumatic Manifold Assembly225
- Side Wheel Head Cylinder Circuit Overview225
- Side Wheel Rail Assembly Cylinder Circuit Overview226
- Smart Spray Pivot Cylinder Circuit Overview227
- Smart Spray CTA Foam Generator Circuit Overview227
- Overglow™ Pneumatic & Chemical Solution Overview229
- Foam Rain Pneumatic & Chemical Solution Overview230
- Triple Foam Pneumatic Circuit Overview231
- Triple Foam Chemical Solution Overview232
- Single Foam Pneumatic & Chemical Solution Overview233
Chapter 19 Initial Startup Procedure of Cube235
- Initial Inspection and Power up237
- Inspect and Adjust Axis Drives237
- Load Shinemitt® Cleaning Material Onto Hubs239
- Inspect and Adjust Pneumatics249
- Inspect and Adjust the Carriage Assembly252
- Inspect and Adjust Chemical and Water Delivery Systems263
- Review All Bay and Equipment Room I/O285
- Configure Applications & Wash Packages to Match Menu Sign and Business Plan285
- Run Test Vehicles285

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