Cube
®
Installation & Startup
1MANUL963 Belanger, Inc. * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 iii
Table of Contents
Chapter 1 Introduction ................................................................................................. 1-1
Belanger Incorporated Limited Warranty ..................................................................................... 1-1
Operational Warning .................................................................................................................... 1-2
Important Safety Information ........................................................................................................ 1-3
Safety Symbols and Signal Words ............................................................................................... 1-3
IMPORTANT Safety Information – MUST READ ........................................................................ 1-4
UL Information .............................................................................................................................. 1-6
Scope of This Manual .................................................................................................................. 1-7
Torque Values .............................................................................................................................. 1-8
Component Identification ............................................................................................................. 1-9
Chapter 2 Recommended Installation Sequence Checklist....................................... 2-1
Main Checklist .............................................................................................................................. 2-1
Chapter 3 Trades .......................................................................................................... 3-1
Required Man Hours .................................................................................................................... 3-1
Scope of Work .............................................................................................................................. 3-1
Electrical Coordination Meeting ................................................................................................... 3-1
Plumbing Coordination Meeting ................................................................................................... 3-2
Penetrating the Wall for Cube® Utilities ....................................................................................... 3-2
Chapter 4 Electrical Overview and Panels .................................................................. 4-1
General ......................................................................................................................................... 4-1
Electrical Standards Overview ..................................................................................................... 4-1
Best Practice Methods ................................................................................................................. 4-3
Cube® Carriage Electrical Cables ............................................................................................... 4-5
Cube® Carriage Panel ................................................................................................................. 4-6
Cube® Building Panel .................................................................................................................. 4-7
Cube® HMI Panel ........................................................................................................................ 4-8
Cube® Local Network .................................................................................................................. 4-9
Cube Static IP Address: ........................................................................................................................ 4-9
Chapter 5 Getting Started ............................................................................................ 5-1
Installation Overview .................................................................................................................... 5-1
Skilled Trades............................................................................................................................... 5-9
Equipment Locations .................................................................................................................... 5-9
Establishing an Origin in the Bay ................................................................................................. 5-9
Fastening Needs and Other Required Materials ........................................................................ 5-10
Cube® Utility Supplies Recommendations ................................................................................ 5-11
Chapter 6 Frame and Carriage Assembly ................................................................... 6-1
Frame Overview ........................................................................................................................... 6-1
Frame Assembly: Rails and Head Beams ................................................................................... 6-1
Frame Assembly: Attaching Leg Assemblies ............................................................................. 6-13
Frame Assembly: Position Frame in Bay ................................................................................... 6-16
Establish Lines in Bay to Position the Frame Assembly ...................................................................... 6-16
Place & Secure the Frame Assembly in Position ................................................................................. 6-19
Carriage Prep ............................................................................................................................. 6-21
Location of Equipment Room .............................................................................................................. 6-21
Attach the CAT Track Support Assembly to the Frame ....................................................................... 6-21
Disengage the Roller Drive .................................................................................................................. 6-24
Carriage Placement on Frame Assembly: Overview ................................................................. 6-26
Carriage Placement on Frame Assembly: Preferred Method .................................................... 6-27
Carriage Placement on Frame Assembly: Alternate Method ..................................................... 6-32
Attach Safety Stops and Proximity Target to Entrance Rails ..................................................... 6-38
Attach the Utility Manifold to the Frame ..................................................................................... 6-39
Connect the Carriage Utility Lines to the Utility Manifold ........................................................... 6-40