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CASE CONSTRUCTION
Compact Loader
Alpha Series
Page 185
CASE CONSTRUCTION Alpha Series - Page 185
300 pages
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7
-
MAINTENANCE
SR175,
SV185,
SR200,
SR220,
SR250,
SV250,
SV300,
TR270,
TR320,
and
TV380
machines
with
Electro-Hydraulic
(EH)
controls
47946330A
7
7-21
184
186
Table of Contents
Main Page
Default Chapter
2
Table of Contents
2
1 General Information
4
Note to the Owner
7
Electro-Magnetic Compatibility (EMC)
9
Product Identification
10
Operator's Manual Storage on the Machine
14
Machine Orientation
15
Machine Components
16
2 Safety Information
17
Safety Rules and Signal Words
17
Safety Rules
18
Utility Safety
24
Proper Entry and Exit
25
Starting and Stopping Precautions
27
Seat Belt Precautions
28
Specific Precautions to this Machine
30
Fire Extinguisher
30
Roll over Protective Structure (ROPS)
31
Welding on the Machine
33
Loader Arm Lock and Cab Tilt Procedure - Radial Lift Machines
34
Loader Arm Lock and Cab Tilt Procedure - Vertical Lift Machines
38
No Engine Power - Loader Arm up and down Control
42
Emergency Exit
43
Ecology and the Environment
44
Safety Signs
45
3 Controls and Instruments
61
Access to Operator's Platform
61
Door Latches, Cab
61
Window Glass, Cab
62
Windshield Wiper and Washer Controls
63
Cab Air Louvers
64
Operator's Seat
65
Standard Seat
65
Mechanical Suspension Seat
65
Air Seat
65
Seat Belt Operation
66
Shoulder Belt
67
Restraint Bar
67
Mechanical Hydraulic Controls
68
Steering and Travel
68
Moving the Machine
68
Turning the Machine
69
Lift Arm and Bucket Controls
70
Hand Controls
70
Foot Pedals
71
Electro Hydraulic Controls
72
Control Pattern Overview
72
Standard H Control Pattern
72
Standard ISO Control Pattern
73
Electro-Hydraulic Control Handle Adjustment
73
H Control Pattern Steering and Travel
74
Hand Controls
74
Moving the Machine
75
Turning the Machine
76
H Control Pattern Lift Arm and Bucket Controls
77
Lift Arm Raise/Lower Control
77
Bucket Curl/Dump Control
78
ISO Control Pattern Steering and Travel
79
Moving the Machine
79
Turning the Machine
80
ISO Control Pattern Lift Arm and Bucket Controls
82
Lift Arm and Bucket Controls
82
Control Handles
83
Switch Configurations
83
Two-Speed Function
88
Auxiliary Hydraulics
89
Standard Auxiliary Hydraulics
89
High Flow Auxiliary Hydraulics
91
Enhanced High Flow (EHF) Auxiliary Hydraulics
93
Instrument Cluster
95
Electronic Instrument Cluster (EIC)
95
Advanced Instrument Cluster (AIC)
102
Instrument Cluster
109
Instrument Cluster SETUP Menu
110
Instrument Cluster Display Setting
111
Electro-Hydraulic (EH) Controllability Selection
112
Temperature Display Selection
117
View or Reset Job Timer (JTIME)
118
Anti-Theft Protection
119
Left-Hand Column Switch Identification
125
ISO or H Pattern Control Switch
128
Machine Lights
129
4 Operating Instructions
131
Commissioning the Unit
131
Starting the Unit
133
Engine Operation
133
Operating in Extreme Temperatures
135
Throttle
136
Booster Battery Procedure
137
Stopping the Unit
138
Parking the Machine and Stopping the Engine
138
Moving the Unit
139
Machine Operation
139
5 Transport Operations
141
Shipping Transport
141
Transporting the Machine
141
Recovery Transport
153
Moving a Disabled Machine
153
6 Working Operations
155
Mechanical Attachment Mounting Systems
155
Hydraulic Attachment Mounting Systems
158
Field Operation
160
7 Maintenance
165
General Information
165
General Safety before You Service
165
Lubrication Analysis Program
167
Plastic and Resin Parts
167
Machine Cleaning
168
Cab Door Removal and Installation
169
Battery Safety - Check and Cleaning
170
Battery Disconnect Switch
172
Fire Extinguisher
172
Engine Hourmeter
173
Fluids and Lubricants
174
Engine Oils
175
Hydraulic Oil Viscosity
176
Biodiesel Fuel
177
Organic Acid Technology (OAT) Coolant
178
Lubrication and Maintenance Access
180
Fuses and Relays
182
Maintenance Chart
189
Initial 10 Hours
190
Track Tension Check and Adjustment
190
Tire Pressure and Wheel Hardware Torque
191
Alternator and Air Conditioning Compressor (if Equipped) Belt Tension
193
Every 10 Hours or each Day
194
Clean Tracks and Components
194
Engine and Hydraulic Coolers
194
Engine Coolant Level
196
Engine Oil Level
198
Loader Arm Pivot Points, Coupler Pins, and Cylinder Pins
199
Hydraulic Oil Level
200
Loader Arm and Bucket Hydraulic Interlock
201
Initial 50 Hours
202
Engine Oil and Filter
202
Roll over Protective Structure (ROPS) Mechanism and Hardware Check
206
Every 50 Hours
207
Cab Intake Filter
207
Track Tension Check
208
Seat Belt
209
Initial 100 Hours
210
Final Drive Oil (Track Models)
210
Every 250 Hours
211
Fuel Filter
211
In-Line Fuel Filter
212
Wheels and Tires
214
Drive Chain Tension Check
216
Every 500 Hours
217
Air Cleaner Elements
217
Engine Oil and Filter
219
Final Drive Chain Tank Oil
223
Primary Fuel Filter
226
Hydraulic Oil Filter
227
Final Drive Oil (Track Models)
228
Roll over Protective Structure (ROPS) Mechanism and Hardware Check
229
Cab Door - Grease
230
Every 1000 Hours
231
Hydraulic Fluid and Filter
231
Final Drive Chain Tank Oil
236
Engine Valve Clearance
239
Every 2000 Hours
240
Radiator Drain and Flush
240
As Required
242
Hardware - Loose or Damaged
242
Window Removal and Cleaning
243
Storage
250
Storing the Machine
250
8 Troubleshooting
253
Fault Code Resolution
253
Error Code Index
253
9 Specifications
257
Fluids and Lubricants
257
General Specification
259
Product Identification - Attachments
279
Material Weights
286
Units of Measure and Conversion
287
Torque Charts - Minimum Tightening Torques for Normal Assembly
289
10 - Accessories
295
Telematics - Overview with Case Sitewatch
295
Related product manuals
CASE CONSTRUCTION 821G
22 pages
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