Name: Deprag AST11-1
Brand: Deprag
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014091en

Operating instruction booklet

- Translation of the original instruction -

Sequence controller

AST11-1

AST11-1-S

AST11-2

AST11-2-S

390041 A

390041 B

390042 A

390042 B

NOTICE ALL DOCUMENTATIONS !

Before beginning work this operating instruction booklet and the enclosed

safety instructions (no. 016000, pink-colored booklet) have to be read through

carefully. Always follow the instructions during operation. Give this operating in-

struction booklet and the appropriate safety instructions to the operator.

Default Chapter2
- Table of Contents2
1 Definition of Signal Words and Symbols8
2 Safety Instructions9
3 Intended Use9
4 Scope of Delivery10
5 Short Description10
6 Hardware Description11
- Views of the AST1111
- Front Panel11
- Figure 1: Front View AST1111
- Rear View12
- Figure 2: Rear View12
- Connection Panel13
- Figure 3: Connection Panel AST11-113
- Interface Description14
- Fuse14
- Voltage Supply14
- Ethernet14
- Screwdriver14
- I/O Interface14
- Table 1: Pin Assignment I/O Interface14
- Multifunctional Serial Interface15
- Table 2: Pin Assignment Multifunctional Serial Interface15
- Feeder Port16
- Emergency-Stop 2 Channel16
- Figure 4: Connection of Feeder Port16
- Table 3: Pin Assignment Feeder Port16
- F-Controller Port17
- Table 4: Pin Assignment Emergency-Stop 2 Channel17
- Table 5: Pin Assignment F-Controller17
7 Commissioning18
- Dimension Sheet18
- Figure 5: Dimension Sheet18
- Assembly Instructions19
- Example for Screwdriving Systems22
- Figure 6: Screwdriving System22
- Minimum Bending Radius of Screwdriver Cable23
- Information on Programming the Sequence Controller23
- Functioning of the Sequence Controller AST1123
- Operation as Stand-Alone Unit with a Handheld Screwdriver23
- Operation with a Higher Level Controller23
- Operation with a Handheld Screwdriver23
- Operation with a Stationary Screwdriver24
- Selection and Start of a Screwdriving Program Via I/O Interface24
- Standard Communication Higher Level Controller - AST1124
- Table 6: Program Choice24
- Standard Communication Higher Level Controller - Emergency Stop 2 Channel25
- Figure 7: Burst25
- Connection on a Master Controller Via the Fieldbus (Optional)26
- Profibus DP / Profinet26
- General Information26
- Figure 8: Burst26
- Connection on a Master Controller Via the Fieldbus (Optional)27
- Profibus DP / Profinet27
- General Information27
- Hardware Configuration27
- Figure 9: Hardware Configuration of Profibus DP27
- Software28
- Figure 10: Hardware Configuration of Profinet28
- Table 7: Modules and Udt's for the Control28
- Table 8: Directory of the Modules29
- Table 9: Description - Interface Parameters (FB15)29
- Table 10: Description - Data Structure of the Control Signals (UDT51)30
- Table 11: Description - Data Structure of the Status Signals (UDT52)31
- Table 12: Description - Error Codes32
- Table 13: Description - Data Structure of the Screw Data (UDT33)34
8 Instructions for the Sequence Controller36
- General36
- Operating Elements36
- Functional Display (Leds)36
- Figure 11: Operating Elements36
- Table 14: Leds36
- Keypad Layout37
- Function Keys37
- Numerical Keypad and ESC-Key37
- Menu and Cursor Keys37
- Table 15: Menu and Cursor Keys37
- Menu Structure38
- Figure 12: Menu Structure at the Display38
- Menu Functions39
- Description of the Menus39
- Menu System Info39
- Menu Process Data39
- Menu Setup40
- Menu Screwdriving Sequence45
- Menu Test46
- Operation Via the Web Interface50
- Requirements50
- Hardware50
- Software50
- Connection to the Sequence Controller AST1150
- Preparing to Use the Web Interface50
- Setting the Sequence Controller AST1150
- Setting the Browsers/Operating Systems50
- Menu Structure51
- Figure 13: Menu Structure Web Interface51
- Description of the Menu52
- Start52
- Figure 14: the Home Page52
- Figure 15: Start Page52
- System Info  Tool Data53
- Figure 16: Tool Data53
- System Info  System Data54
- Figure 17: System Data54
- Process Data  Screwdriving Sequences55
- Figure 18: System Data, Lower Part of the Page55
- Process Data  Statistics56
- Figure 19: Screwdriving Program56
- Figure 20: Screwdriving Program with Displayed Parameter Values56
- Process Data  Graphic57
- Figure 21: Statistics57
- Figure 22: Downloading Curve Data57
- Process Data  Final Values58
- Figure 23: Screwdriver Results58
- Setup  General Settings59
- Figure 24: General Settings59
- Figure 25: General Settings - Lower Part of the Page59
- Setup  Time60
- Setup  F-Control60
- Setup  Password60
- Figure 26: Date / Time60
- Figure 27: Setup F-Control60
- Figure 28: Change Password60
- Setup  Serial Device61
- Figure 29: Printer Settings61
- Figure 30: Selection of Fieldbus61
- Figure 31: Settings for Fieldbus, Ethercat Example62
- Figure 32: Settings for Fieldbus, Ethernet/Ip Example62
- Figure 33: Settings for Fieldbus, Profibus Example62
- Figure 34: Settings for Fieldbus, Profinet Example62
- Figure 35: Settings for Program Selection Via Barcode63
- Setup  Extensions64
- Screwdriving Sequence64
- Figure 36: Activating Options64
- Figure 37: Screwdriving Sequence - Empty Program65
- Figure 38: Screwdriving Sequence66
- Tools  Manuals68
- Tools  Additional Programs68
- Figure 39: Manuals68
- Figure 40: Additional Programs68
- Tools  Fieldbus69
- Tools  Update69
- Figure 41: Fieldbus69
- Figure 42: Update69
9 Function70
- General70
- Functionality70
- Operation with Supervision of Number of Screw-Joints Per Part71
- Operation Without the Supervision of Number of Screw-Joints Per Part71
- Table 16: Errors of F-Function71
- Menu Functions for the F-Function72
- Settings72
- Activate72
- Reset Button72
- Part Clearance72
- Programs72
- Diagnostic Functions73
- Interfaces73
10 Settings74
- Description of the Adjustable Parameters74
- Parameters of the System Settings74
- Special Parameters for Fieldbus Systems (Optional)76
- Profibus76
- Profinet76
- Ethernet IP76
- Ethercat76
- Table 17: Adjustable Parameters76
- Table 18: Configurable Profibus Parameters76
- Table 19: Configurable Profinet Parameters76
- Table 20: Configurable Ethernet IP Parameters76
- Default Values77
- System Settings77
- Special Parameters for Fieldbus Systems (Optional)77
- Table 21: Default Values77
- Table 22: Default Values for Profibus77
- Table 23: Default Values for Profinet77
- Table 24: Default Values for Ethernet IP78
11 Screwdriving Strategies and Commands79
- Screwdriving Strategies79
- Fasten / Loosen to Torque79
- Figure 43: Screwdriving Application to Torque79
- Extended Fasten to Torque80
- Figure 44: Expanded Screwdriving to Torque80
- Fasten / Loosen to Angle81
- Figure 45: Screwdriving to Angle81
- Figure 46: Loosening on Angle82
- Fasten / Loosen to External Stop-Signal83
- Figure 47: Fasten / Loosen to External Stop-Signal83
- Friction Value Package (Optional)84
- Friction Value Measurement84
- Figure 48: Friction Value Measurement84
- Fasten to Differential Torque85
- Figure 49: Screwing on Differential Torque85
- Fasten Dependent on Friction Value87
- Figure 50: Screwing Applications Depending on Friction87
- Commands90
- Display Values90
- Save Values90
- Statistic90
- Print90
- Waiting Time90
- Hold Position90
- Wait for Input91
- Set Output91
- Reset Output91
12 Documentation92
- Final Values92
- Table 25: Structure of the Data Set92
- Curve Representation93
- Statistic94
- Print Output94
- Table 26: Print Parameters95
13 Maintenance and Servicing97
- Updating the Software98
- Main Control and Touch Display98
- Power Element98
- Replace the Filter Mat of the Sequence Controller98
- Figure 51: Power Unit on the Rear Housing Wall99
- Figure 52: Filter Mat on the Housing Rear Wall99
- Spare Parts100
14 Error Display and Troubleshooting101
- System Error101
- MINIMAT-EC-Servo Screwdriver101
- Power Unit101
- Table 27: System Error MINIMAT-EC-Servo Screwdriver101
- Main Controller102
- Table 28: System Error - Power Unit102
- Table 29: System Error - Master Control Unit102
- Communication103
- Error in the Screwing Sequence103
- Table 30: System Error - Communication103
- Table 31: Fault in the Screwing Sequence104
15 Trouble Shooting105
- Table 32: Troubleshooting105
16 Required Accessories106
- Power Cable106
17 Optional Equipment106
- Motor Cable for MICROMAT®-E106
- Extension for MICROMAT-E Motor Cable106
- Plug106
- Fieldbus Modules107
- Profibus107
- Profinet107
- Ethercat107
- Ethernet/Ip107
- Figure 53: Fieldbus Module, Power Supply and Connection Cable107
- Toolbox108
- Standfuß108
- Barcode Scanners108
- Printer Connector108
- Hardware-Module108
- Optional Software Packages110
- Friction Value Software Package110
- GRAPH10 - Superimposed Graph Display111
- Figure 54: GRAPH10E111
- Datalogger112
- Figure 55: Datalogger112
- TC30-PC Statistics113
- Figure 56: TC30-PC Statistics113
- DEPRAG Astxx Serial Remote114
- Figure 57: DEPRAG Astxx Serial Remote114
18 Technical Data115
- Table 33: Technical Data115
19 Glossary116
20 Eg-Conformity Declaration120
21 Service Locations and Authorized Partners121

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General

Brand	Deprag
Model	AST11-1
Category	Controller
Language	English

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