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Contents
1 DEFINITION OF SIGNAL WORDS AND SYMBOLS....................................................... 8
2 SAFETY INSTRUCTIONS ................................................................................................ 9
3 INTENDED USE................................................................................................................ 9
4 SCOPE OF DELIVERY................................................................................................... 10
5 SHORT DESCRIPTION .................................................................................................. 10
6 HARDWARE DESCRIPTION ......................................................................................... 11
6.1 Views of the AST11......................................................................................................... 11
6.1.1 Front Panel...................................................................................................................... 11
6.1.2 Rear View........................................................................................................................ 12
6.1.3 Connection panel ............................................................................................................ 13
6.2 Interface Description ....................................................................................................... 14
6.2.1 Fuse ................................................................................................................................14
6.2.2 Voltage Supply ................................................................................................................ 14
6.2.3 Ethernet........................................................................................................................... 14
6.2.4 Screwdriver ..................................................................................................................... 14
6.2.5 I/O Interface..................................................................................................................... 14
6.2.6 Multifunctional Serial Interface ........................................................................................ 15
6.2.7 Feeder Port ..................................................................................................................... 16
6.2.8 Emergency-Stop 2 Channel ............................................................................................ 16
6.2.9 F-Controller Port.............................................................................................................. 17
7 COMMISSIONING .......................................................................................................... 18
7.1 Dimension Sheet............................................................................................................. 18
7.2 Assembly Instructions ..................................................................................................... 19
7.3 Example for screwdriving systems .................................................................................. 22
7.4 Minimum bending Radius of Screwdriver Cable ............................................................. 23
7.5 Information on programming the Sequence Controller ................................................... 23
7.6 Functioning of the Sequence Controller AST11 .............................................................. 23
7.6.1 Operation as Stand-Alone unit with a handheld Screwdriver .......................................... 23
7.6.2 Operation with a higher level controller ........................................................................... 23
7.6.2.1 Operation with a handheld Screwdriver .......................................................................... 23
7.6.2.2 Operation with a stationary Screwdriver.......................................................................... 24
7.6.2.3 Selection and Start of a Screwdriving Program via I/O interface .................................... 24
7.6.2.4 Standard Communication higher level controller – AST11.............................................. 24
7.6.2.5 Standard Communication higher level controller – Emergency Stop 2 Channel............. 25
7.6.3 Connection on a master controller via the Fieldbus (optional) ........................................ 26
7.6.3.1 Profibus DP / Profinet...................................................................................................... 26
7.6.3.2 General Information......................................................................................................... 26
7.7 Connection on a master controller via the Fieldbus (optional) ........................................ 27
7.7.1 Profibus DP / Profinet...................................................................................................... 27
7.7.1.1 General Information......................................................................................................... 27
7.7.1.2 Hardware configuration ................................................................................................... 27
7.7.1.3 Software .......................................................................................................................... 28
8 INSTRUCTIONS FOR THE SEQUENCE CONTROLLER ............................................. 36
8.1 General............................................................................................................................ 36
8.2 Operating Elements......................................................................................................... 36
8.2.1 Functional Display (LEDs)............................................................................................... 36
8.2.2 Keypad Layout ................................................................................................................ 37
8.2.2.1 Function Keys.................................................................................................................. 37
8.2.2.2 Numerical Keypad and ESC-key..................................................................................... 37
8.2.2.3 Menu and Cursor Keys.................................................................................................... 37
8.2.3 Menu Structure................................................................................................................ 38
8.2.4 Menu Functions............................................................................................................... 39
8.2.5 Description of the Menus................................................................................................. 39
8.2.5.1 Menu System Info ........................................................................................................... 39
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