Deprag AST11-1 User Manual

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12

6.1.2 Rear View

Figure 2: Rear view

To ensure the air exchange, the filter openings must not be covered up.

The inside filter can be replaced.

Attachment points

Filter openings

Attachment points

Table of Contents

Default Chapter2
- Table of Contents2
1 Definition of Signal Words and Symbols8
2 Safety Instructions9
3 Intended Use9
4 Scope of Delivery10
5 Short Description10
6 Hardware Description11
- Views of the AST1111
- Front Panel11
- Figure 1: Front View AST1111
- Rear View12
- Figure 2: Rear View12
- Connection Panel13
- Figure 3: Connection Panel AST11-113
- Interface Description14
- Fuse14
- Voltage Supply14
- Ethernet14
- Screwdriver14
- I/O Interface14
- Table 1: Pin Assignment I/O Interface14
- Multifunctional Serial Interface15
- Table 2: Pin Assignment Multifunctional Serial Interface15
- Feeder Port16
- Emergency-Stop 2 Channel16
- Figure 4: Connection of Feeder Port16
- Table 3: Pin Assignment Feeder Port16
- F-Controller Port17
- Table 4: Pin Assignment Emergency-Stop 2 Channel17
- Table 5: Pin Assignment F-Controller17
7 Commissioning18
- Dimension Sheet18
- Figure 5: Dimension Sheet18
- Assembly Instructions19
- Example for Screwdriving Systems22
- Figure 6: Screwdriving System22
- Minimum Bending Radius of Screwdriver Cable23
- Information on Programming the Sequence Controller23
- Functioning of the Sequence Controller AST1123
- Operation as Stand-Alone Unit with a Handheld Screwdriver23
- Operation with a Higher Level Controller23
- Operation with a Handheld Screwdriver23
- Operation with a Stationary Screwdriver24
- Selection and Start of a Screwdriving Program Via I/O Interface24
- Standard Communication Higher Level Controller - AST1124
- Table 6: Program Choice24
- Standard Communication Higher Level Controller - Emergency Stop 2 Channel25
- Figure 7: Burst25
- Connection on a Master Controller Via the Fieldbus (Optional)26
- Profibus DP / Profinet26
- General Information26
- Figure 8: Burst26
- Connection on a Master Controller Via the Fieldbus (Optional)27
- Profibus DP / Profinet27
- General Information27
- Hardware Configuration27
- Figure 9: Hardware Configuration of Profibus DP27
- Software28
- Figure 10: Hardware Configuration of Profinet28
- Table 7: Modules and Udt's for the Control28
- Table 8: Directory of the Modules29
- Table 9: Description - Interface Parameters (FB15)29
- Table 10: Description - Data Structure of the Control Signals (UDT51)30
- Table 11: Description - Data Structure of the Status Signals (UDT52)31
- Table 12: Description - Error Codes32
- Table 13: Description - Data Structure of the Screw Data (UDT33)34
8 Instructions for the Sequence Controller36
- General36
- Operating Elements36
- Functional Display (Leds)36
- Figure 11: Operating Elements36
- Table 14: Leds36
- Keypad Layout37
- Function Keys37
- Numerical Keypad and ESC-Key37
- Menu and Cursor Keys37
- Table 15: Menu and Cursor Keys37
- Menu Structure38
- Figure 12: Menu Structure at the Display38
- Menu Functions39
- Description of the Menus39
- Menu System Info39
- Menu Process Data39
- Menu Setup40
- Menu Screwdriving Sequence45
- Menu Test46
- Operation Via the Web Interface50
- Requirements50
- Hardware50
- Software50
- Connection to the Sequence Controller AST1150
- Preparing to Use the Web Interface50
- Setting the Sequence Controller AST1150
- Setting the Browsers/Operating Systems50
- Menu Structure51
- Figure 13: Menu Structure Web Interface51
- Description of the Menu52
- Start52
- Figure 14: the Home Page52
- Figure 15: Start Page52
- System Info  Tool Data53
- Figure 16: Tool Data53
- System Info  System Data54
- Figure 17: System Data54
- Process Data  Screwdriving Sequences55
- Figure 18: System Data, Lower Part of the Page55
- Process Data  Statistics56
- Figure 19: Screwdriving Program56
- Figure 20: Screwdriving Program with Displayed Parameter Values56
- Process Data  Graphic57
- Figure 21: Statistics57
- Figure 22: Downloading Curve Data57
- Process Data  Final Values58
- Figure 23: Screwdriver Results58
- Setup  General Settings59
- Figure 24: General Settings59
- Figure 25: General Settings - Lower Part of the Page59
- Setup  Time60
- Setup  F-Control60
- Setup  Password60
- Figure 26: Date / Time60
- Figure 27: Setup F-Control60
- Figure 28: Change Password60
- Setup  Serial Device61
- Figure 29: Printer Settings61
- Figure 30: Selection of Fieldbus61
- Figure 31: Settings for Fieldbus, Ethercat Example62
- Figure 32: Settings for Fieldbus, Ethernet/Ip Example62
- Figure 33: Settings for Fieldbus, Profibus Example62
- Figure 34: Settings for Fieldbus, Profinet Example62
- Figure 35: Settings for Program Selection Via Barcode63
- Setup  Extensions64
- Screwdriving Sequence64
- Figure 36: Activating Options64
- Figure 37: Screwdriving Sequence - Empty Program65
- Figure 38: Screwdriving Sequence66
- Tools  Manuals68
- Tools  Additional Programs68
- Figure 39: Manuals68
- Figure 40: Additional Programs68
- Tools  Fieldbus69
- Tools  Update69
- Figure 41: Fieldbus69
- Figure 42: Update69
9 Function70
- General70
- Functionality70
- Operation with Supervision of Number of Screw-Joints Per Part71
- Operation Without the Supervision of Number of Screw-Joints Per Part71
- Table 16: Errors of F-Function71
- Menu Functions for the F-Function72
- Settings72
- Activate72
- Reset Button72
- Part Clearance72
- Programs72
- Diagnostic Functions73
- Interfaces73
10 Settings74
- Description of the Adjustable Parameters74
- Parameters of the System Settings74
- Special Parameters for Fieldbus Systems (Optional)76
- Profibus76
- Profinet76
- Ethernet IP76
- Ethercat76
- Table 17: Adjustable Parameters76
- Table 18: Configurable Profibus Parameters76
- Table 19: Configurable Profinet Parameters76
- Table 20: Configurable Ethernet IP Parameters76
- Default Values77
- System Settings77
- Special Parameters for Fieldbus Systems (Optional)77
- Table 21: Default Values77
- Table 22: Default Values for Profibus77
- Table 23: Default Values for Profinet77
- Table 24: Default Values for Ethernet IP78
11 Screwdriving Strategies and Commands79
- Screwdriving Strategies79
- Fasten / Loosen to Torque79
- Figure 43: Screwdriving Application to Torque79
- Extended Fasten to Torque80
- Figure 44: Expanded Screwdriving to Torque80
- Fasten / Loosen to Angle81
- Figure 45: Screwdriving to Angle81
- Figure 46: Loosening on Angle82
- Fasten / Loosen to External Stop-Signal83
- Figure 47: Fasten / Loosen to External Stop-Signal83
- Friction Value Package (Optional)84
- Friction Value Measurement84
- Figure 48: Friction Value Measurement84
- Fasten to Differential Torque85
- Figure 49: Screwing on Differential Torque85
- Fasten Dependent on Friction Value87
- Figure 50: Screwing Applications Depending on Friction87
- Commands90
- Display Values90
- Save Values90
- Statistic90
- Print90
- Waiting Time90
- Hold Position90
- Wait for Input91
- Set Output91
- Reset Output91
12 Documentation92
- Final Values92
- Table 25: Structure of the Data Set92
- Curve Representation93
- Statistic94
- Print Output94
- Table 26: Print Parameters95
13 Maintenance and Servicing97
- Updating the Software98
- Main Control and Touch Display98
- Power Element98
- Replace the Filter Mat of the Sequence Controller98
- Figure 51: Power Unit on the Rear Housing Wall99
- Figure 52: Filter Mat on the Housing Rear Wall99
- Spare Parts100
14 Error Display and Troubleshooting101
- System Error101
- MINIMAT-EC-Servo Screwdriver101
- Power Unit101
- Table 27: System Error MINIMAT-EC-Servo Screwdriver101
- Main Controller102
- Table 28: System Error - Power Unit102
- Table 29: System Error - Master Control Unit102
- Communication103
- Error in the Screwing Sequence103
- Table 30: System Error - Communication103
- Table 31: Fault in the Screwing Sequence104
15 Trouble Shooting105
- Table 32: Troubleshooting105
16 Required Accessories106
- Power Cable106
17 Optional Equipment106
- Motor Cable for MICROMAT®-E106
- Extension for MICROMAT-E Motor Cable106
- Plug106
- Fieldbus Modules107
- Profibus107
- Profinet107
- Ethercat107
- Ethernet/Ip107
- Figure 53: Fieldbus Module, Power Supply and Connection Cable107
- Toolbox108
- Standfuß108
- Barcode Scanners108
- Printer Connector108
- Hardware-Module108
- Optional Software Packages110
- Friction Value Software Package110
- GRAPH10 - Superimposed Graph Display111
- Figure 54: GRAPH10E111
- Datalogger112
- Figure 55: Datalogger112
- TC30-PC Statistics113
- Figure 56: TC30-PC Statistics113
- DEPRAG Astxx Serial Remote114
- Figure 57: DEPRAG Astxx Serial Remote114
18 Technical Data115
- Table 33: Technical Data115
19 Glossary116
20 Eg-Conformity Declaration120
21 Service Locations and Authorized Partners121

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Deprag AST11-1 Specifications

General

Brand	Deprag
Model	AST11-1
Category	Controller
Language	English

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