64
Section E - Refrigeration System
Soldering
WARNING
Wear approved safety glasses when working
with or on any pressurized system or
equipment. have an approved dry type fire
extinguisher handy when using any type of
gas operated torch.
1. Alljointstobesolderedmusthaveproper
t.Clearancebetweentubestobesoldered
shouldbefrom.001”to.006”.Itisnot
practicaltoactuallymeasurethis;however,
youdonotwantadrytorlooset.Tubing
jointsshouldoverlapaboutthedistanceof
theirdiameterexceptforrestrictortubes,
whichshouldbeinserted1.25”.
2. Cleanalljointareaswithnesteelwoolor
preferablyanabrasivecloth,suchasgrit
clothNo.23orScotch-Brite.
3. Applyathinlmofliquiduxrecommended
forsilversolderingtosurfacestobejoined
andtosurfacesimmediatelyadjacenttojoint.
4. Aligntubingsonostressisonjoint.Donot
movetubingwhilesolderissolidifyingor
leakswillresult.
CAUTION
During application of heat, use wet cloths to
prevent heat from conducting to areas other
than the soldered joint. Use a sheet of metal
ortorchguardpadasaheatdeectortokeep
ameawayfrominammablematerialsand
painted surfaces.
5. Useatorchofadequatecapacitysojointcan
bequicklyheatedwithaminimumofheat
traveltootherpoints.Useagoodgradeof
silversolder.
6. Solderconnections.Iftubingisproperly
cleanedanduxed,solderwillowreadily.
Useonlyenoughsoldertomakeagood
bond.
7. Allowjointtocool,thenwashexteriorwith
watertoremoveux.
Basic Components
Thebasiccomponentsofarefrigeratorare
acompressor,condenser,evaporator,heat
exchanger(capillarytubeandsuctionline),drier
andperimeterhottube.
Perimeter Hot Tube
Toreducethepossibilityofcondensationforming
ontheexteriorofthecabinetinhighhumidity
areas,aperimeterhottube(refrigeranttube)
hasbeeninstalledintheunit.Theperimetertube
extendsuptheleftside,acrossthetopofthe
freezeranddownthecentermullionandintothe
lterdrier.Whenthecompressoroperates,warm
refrigerantowsthroughtheprimarycondenser,
thenintotheprimaryhottube,warmingthecabinet
frontexterior.
Theperimeterhottubeisnotreplaceable.Inthe
unlikelyeventofaleakinthehottube,akitis
availabletobypassthehottubeinthesealed
system.Aelectricalheaterwiremustbeinstalled
withinthetubing.Refertotheappropriatepartslist
ofthemodelbeingservicedforthecorrectkitpart
number.
Refrigerant Cycle
Therefrigerantcycleisacontinuouscyclethat
occurswheneverthecompressorisinoperation.
Liquidrefrigerantisevaporatedintheevaporator
bytheheatthatentersthecabinetthroughthe
insulatedwallsandbytheheatfromproductload
anddooropenings.Therefrigerantvaporisthen
drawnfromtheevaporator,throughthesuction
linetothecompressor.Compressionraisesthe
pressureandtemperatureofthevaporinthe
compressorandthevaporisthenforcedthrough
thedischargevalveintothedischargelineandinto
thecondenser.Airpassingoverthecondenser
surfaceremovesheatfromthehighpressure
vaporwhichthencondensestoaliquid.Theliquid
refrigerantthenowsfromthecondensertothe
evaporatorthroughthesmalldiameterliquidline
(capillarytube).Beforeitenterstheevaporator,
theliquidrefrigerantissub-cooledintheheat
exchangerbythelowtemperaturesuctionvaporin
thesuctionline.
Low/High Side Leak or
Undercharge
Alossofrefrigerantcanresultinanyofthe
following:
1. Excessiveorcontinuouscompressor
operation.
2. Abovenormalfreezerand/orfood
compartmenttemperature.
3. Apartiallyfrostedevaporator(dependingon