66
Compressor Replacement
Section E - Refrigeration System
CAUTION
NEVER install a new compressor without first
checking for possible system contamination.
Tocheckforcontamination,obtainoilsamplefrom
oldcompressor.
• Iftheoilhasburnedodor,butnocolor
changeorresidue—followinstructionsin
section “Installing A New Compressor”.
• Ifoilhasaburnedodorandasugar
orgrittyfeelaswellasshowingsigns
ofcontamination(darkcolor)—follow
instructionsinnextsection,To Flush The
System.Removeasmuchofcontamination
aspossiblefromsystembeforeinstallingnew
compressorandlter-drier.
To Flush The System
NOTE
Itisrecommendedthatsystembeushedwith
dryNitrogen.However,ifrefrigerantisused
toushthesystemyoumustlookattheserial
platetoseewhattypeofrefrigerantisused
inthesystem.Thisistheonlyrefrigerantthat
canbeusedtoushthesystemanditmustbe
recovered.
CAUTION
Use extreme care when using Dry
Nitrogen to ush systems. Pressure
in nitrogen cylinder could be as high
as 2000 psi. Nitrogen cylinder must
be equipped with approved pressure
regulator and pressure relief valve.
Ensure that your hoses have adequate
ratings for pressure involved and that all
of your equipment is in good condition.
The end of the ushing hose on this tank
regulator must be equipped with a hand
shut-off valve (Robinair No. 40380). Close
hand shut-off valve and adjust nitrogen
regulator to correct pressure before
proceeding with ushing procedure.
To Use Dry Nitrogen To Flush The System:
1. Removecompressorandlter-drier.Connect
processcouplingtooutlettubeofcondenser.
2. Fastenclothoverotherendofcoiltoprevent
oldoilfromsprayingoverroom.
3. Connecthandshut-offvalveonushinghose
toprocesscoupling.
4. Slowlyopenhandshut-offvalveandallow
nitrogentoowthroughcondenseruntil
dischargeisclear.
CAUTION
DO NOT exceed 300 PSIG.
5. Disconnectcaptubefromevaporator.Flush
evaporatorinsamemannerascondenser.
CAUTION
DO NOT exceed 150 PSIG.
6. Flushcaptube.Thisisonlypossibleifyou
haveproperservicevalveadaptor.
CAUTION
DO NOT exceed 300 PSIG.
7. Reassemblesystem.
To Use Refrigerant To Flush The System:
CAUTION
Refrigerantusedforushingmustbe
recovered into a recovery system. Meter
amountofrefrigerantusedforushingwith
your charging cylinder. DO NOT OVERFILL
THESYSTEM.
1. Disconnectthesuctionanddischargelines
fromthecompressorandremovethelter-
drier.Connectprocesscouplingtooutletand
inlettubeofcondenser.
2. Connecthosetooutletprocesscouplingand
chargingcylinder.Connectanotherhoseto
inletcouplingandrecoverysystem.
3. Openchargingcylinderandallowrefrigerant
toowthroughcondenseruntildischargeinto
bagisclear.