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KLS Martin group marLED E3 - User Manual

KLS Martin group marLED E3
192 pages
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Front Cover
English
Operating Lights marLED
® E3, E9, E9i, E15, battery and
marLED®
E3 on ceiling tube Ø 110 mm
Service Manual
90-610-62-11
Revision 2
Date of Release: 2018-07
Valid from hardware release HW
00 and software release SW 00

Table of Contents

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Summary

Symbol Explanation

Safety Alert Symbols

Explains symbols for CAUTION, WARNING, DANGER.

General Symbols and Instructions

Covers symbols for instructions, numbers, environmental conditions, and specific actions.

Regulatory and Warning Symbols

Details symbols for hazard classes, conformity marks, and high voltage warnings.

Notices Concerning this Document

Safety

General safety precautions and warnings for document use.

Notices for Service Technicians

Guidance for service personnel on performing work correctly and safely.

Terms & Acronyms

Definitions of technical terms and acronyms used in the manual.

Document Validity and References

Covers document validity, other applicable documents, and symbols used.

Cable Colors

Provides a table mapping cable colors to their designations.

Product Liability and Warranty

General Information

Provides information about the CE marking and the manufacturer.

Hotline and User Inspection

Contact information for support and instructions for user inspection.

Warranty

Outlines the terms and conditions related to product warranty and maintenance.

Intended Use

Intended Purpose

Specifies the intended application of the operating lights.

Safety Precautions and Warnings

Details critical safety measures including electric shock, modification hazards, infection risks, and EMC compliance.

Safety Notices

General Information and Service Work

General safety, service work requirements, and inspection procedures.

Personal Protection and Hazards

Details personal safety measures, electric shock, explosion, weight, spring force, and service aid hazards.

Screw Lock

Risk of Loosening

Warns about the risk of unsecured screw connections loosening over time.

Screw Torques

Danger of Injury from Falling Parts

Warns about potential falling parts if screws are not tightened correctly.

Greasing

Potential Premature Wear

Highlights the risk of premature wear if components are not greased regularly.

Power Supply

Power Modules and Ceiling Tube Structure

Explains the layout and rules for mounting positions of power modules on the ceiling tube.

SMPS Modules from HW 18

Details available power module versions for standard and IT systems.

Circuit Diagrams (ASPS)

Provides circuit diagrams for systems with and without ASPS, and ASPS changeover function.

Voltage Adjustment

Instructions for adjusting the output voltage of the power supply.

Power Supply marLED E3

Specific power supply details for the marLED® E3 model.

CAN Bus System;RS232

CAT Wiring from HW 30

Details CAT wiring for the CAN bus system from hardware revision 30.

Cable Specifications

Specifies the CAT5 and TIA-568 B standards required for cables.

Pin Assignment (TIA-568 B)

Provides the pin assignment according to the TIA-568 B standard for connectors.

Circuit Diagram, Video Cabling, CAN Bus Wiring

Illustrates the circuit diagram for video cabling and CAN bus wiring.

Light System with CAN Bus (No Isolation)

Describes the CAN bus setup for a single ceiling tube without galvanic isolation.

Standard CAN Board (No Isolation)

Details the standard CAN board configuration and terminating resistor settings.

Terminating Resistor S1 (Without;With Coupler)

Explains how to set the terminating resistor S1 with and without a coupler.

Pin Assignment of Cable Connection Terminal Block X3

Provides pin assignments for the cable connection terminal block X3.

CAN Board with Galvanic Isolation

Details the CAN board configuration with galvanic isolation.

Light System with CAN Bus (With Isolation)

Describes the CAN bus setup for a single ceiling tube with galvanic isolation.

Connecting Bus Couplers

Instructions for connecting bus couplers to the CAN board and power supply.

Bus Coupler Connection Board Pin Assignment

Details the pin assignments for the bus coupler connection board.

Troubleshooting on Bus Coupler

Provides troubleshooting steps for issues related to bus couplers.

Wall Box Connections and marTouch

Explains wall box rear and front connections, and marTouch® wall box pin assignments.

COM Interface (RS232)

Explains how to connect COM interfaces to external control systems.

COM Interfaces marLED and surgiCam (HW 37)

Shows COM interfaces for marLED® and surgiCam on ceiling tubes from HW 37.

COM Interfaces for Separate Installation

Details COM interfaces for separate installation across different hardware revisions.

Pin Assignment X2 (CAN, RS232)

Provides the pin assignment for connector X2 (CAN, RS232).

CAN Bus Cabling up to HW 09

Details CAN bus cabling for systems up to HW 09.

Camera System surgiCam HD Overview

Presents an overview of the surgiCam HD camera system, cables, and connection options.

Addressing

Explains DIP switches for setting CAN addresses and terminating resistors.

DIP Switches SW6 for CAN Addresses and Configuration

Details DIP switch SW6 settings for CAN addresses and system configuration.

DIP switch SW1 marLED for Terminating Resistor

Explains DIP switch SW1 settings for marLED® terminating resistors.

DIP switch SW1 surgiCam

Details DIP switch SW1 settings for the surgiCam.

CAN Address Setting (HW 30; up to HW 09)

Describes CAN address assignment for lights from HW 30 and up to HW 09.

Central Bearing Shaft;Tracking Arm;Spring Arm Wiring

Central Bearing Shaft (Slip Rings)

Covers procedures for replacing the contact block in the central bearing shaft.

Tracking Arm;Spring Arm Wiring (HW 30)

Details tracking arm and ceiling tube connections, circuit diagrams, and RJ45 pin assignments from HW 30.

Tracking Arm;Spring Arm Wiring (up to HW 09)

Explains circuit diagrams and connections for tracking arms up to HW 09.

Video Cabling

CAT from HW 30

Explains CAT cabling for video signals from HW 30.

Video Cabling to Monitor

Provides instructions for video cabling to monitors, including NDS monitor descriptions.

Video Cabling to Wall Box

Details video cabling connections to the wall box.

Cabling of the Wall Box surgiCam

Illustrates cabling for the surgiCam wall box.

Cabling of the NDS ScaleOR with the Wall Boxes

Details cabling procedures for the NDS ScaleOR with wall boxes.

Video Cabling to Monitor and then to Wall Box

Explains video cabling routes to the monitor and then to the wall box.

Working on Light Head

Light Head Removal and Reinstallation

Covers safe dismounting and reinstallation of the light head, including height stop adjustment.

Light Head Component Overview

Provides an overview and identification of components within the marLED® E3 light head.

Service Plug and Preparatory Work

Explains the service plug and preparatory steps before accessing the light head.

Battery Management

Instructions for disconnecting, connecting, replacing, and managing battery packs.

Light Engine and Housing Procedures

Covers removing/installing light engines, gasket, control panel foil, and opening/closing the housing.

Daughterboard and Control Electronics

Details mounting the surgiCam daughterboard and replacing control electronics.

Cardanic Suspension Replacement

Procedures for replacing the cardanic suspension, including safety warnings.

Installing Light Engines

Guidance on installing light engines, including variants and types.

Wall Control Panel

Connecting the Wall Control Panel

Covers connecting wall control panels from different hardware revisions (HW 37, HW 30-36, up to HW 35).

Parameter Menu for Control Mode Switching

Describes accessing and adjusting parameters for switching between Modbus and Serial control.

Wall Control Panel Error Messages

Lists and explains error messages displayed on the wall control panel.

Wall Control Panel and surgiCam Wiring

Shows wiring diagrams for wall control panels and surgiCam systems up to HW 09.

Description of Assemblies

Control Electronics Board Design

Covers control electronics board design with miniature fuses across different hardware versions and voltage measurement.

Light Engine Pin Assignments and Circuit Diagrams

Details pin assignments and circuit diagrams for light engines from HW 40 and up to HW 39.

Cable Harnesses for Light Engines

Shows cable harness connections from control electronics to marLED® E9(i) and E15 light engines.

Control Panel Foil Functions

Describes control panel foils from HW 32 and up to HW 31, including functions, modes, and circuit diagrams.

Programming

marLED E Interface Adapter

Details the scope of delivery for the marLED® E interface adapter.

USB Serial Adapter

Information on using and installing the USB serial adapter and its drivers.

Software Update and Programming Procedures

Covers installing C2Prog, connecting the adapter, and programming master, slave, and camera daughterboards.

Configuring the Light

Details how to set color temperature and light field size using sensoGrip or control panel.

Maintenance

Troubleshooting and Error Resolution

Addresses troubleshooting, error messages, parameters, and common error patterns with solutions.

Master and Slave Channel Identification

Explains how to identify master and slave channels for diagnosing LED malfunctions.

Inspection and Maintenance Procedures

Details inspection notices, inspection plan requirements, and safety precautions during maintenance.

Test Instructions for System Checks

Provides instructions for performing various system checks, including torque, alignment, and resistance measurements.

Tracking Arm System Checks

Checking and Securing Fixing Screws

Instructions for checking and securing fixing screws on the tracking arm system.

Checking Safety Sleeves

Instructions for checking the presence and fixing of safety sleeves.

Checking Locking Screws

Details checking and securing locking screws for AC2000 LC and Onda Space LC systems.

Checking Locking Segments

Instructions for checking and replacing worn locking segments on various spring arm systems.

Checking Bearings and Brake Screws

Procedures for checking bearings and adjusting brake screws on arm systems.

Checking End Stops

Guidance on checking and replacing defective end stops on spring and tracking arms.

Checking Spring Arm Settings and Labels

Instructions for checking spring arm settings, rating plates, and warning labels.

Checking Sliding;Plug-in Contacts and Cover Panels

Details checking contacts in the tracking arm and cover panels for secure attachment.

Light Head and Monitor Suspension Checks

Checking Light Head for Damage and Seals

Procedures for checking light head for damage, seals, sensoGrip, and light engines.

Checking Monitor Suspension Systems

Covers checking monitor seat, TFT bracket, and connections on monitor suspension systems.

Light Functions and System Voltage Checks

Checking Light Functions

Covers checks for emergency power, function tests, light field, color temperature, and COM interface operations.

Checking Illuminance and Supply Voltage

Instructions for measuring illuminance and supply voltage on contact blocks.

Rating Plate and Serial Number

Serial Number Structure

Explains the structure and meaning of characters in the serial number.

surgiCam Serial Number

Details the structure and information provided in the surgiCam serial number.

Change History

Overview of Software Changes

Lists software updates, their dates, and descriptions of changes made to the system.

Overview of Hardware Changes

Details hardware revisions, their dates, and the nature of the changes implemented.

Transport and Disposal

Transport Regulations

Outlines regulations for transporting hazardous goods, including lithium-ion batteries.

Disposal of the Device

Provides guidance on the proper disposal of the device and packaging according to regulations.

Technical Data

Technical Data for marLED E9;E9 i

Provides detailed technical specifications for marLED® E9 and E9i lights across different hardware versions.

Technical Data for marLED E9;E9 i battery

Lists technical data for marLED® E9 and E9i battery-powered lights.

Technical Data for marLED E15

Provides detailed technical specifications for marLED® E15 lights across different hardware versions.

Technical Data for marLED E15 battery

Lists technical data for marLED® E15 battery-powered lights.

Technical Data for marLED E3

Provides detailed technical specifications for marLED® E3 lights.

KLS Martin group marLED E3 Specifications

General IconGeneral
Color Rendering Index Ra95
FocusableYes
LED Lifetime50, 000 hours
Light SourceLED
Warranty2 years
Color Temperature4500K
Power Supply100-240 V, 50/60 Hz

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