Kohler KDI 2504TM Workshop Manual

8
INFORMATION ABOUT OVERHAULING
EN 106
Tab 8.6
REF.
DIMENSIONS (mm)
CLEARANCE VALUE (mm)
A
169.980 - 170.020
B
30.020 - 30.030
0.025 - 0.030
C
29.995 - 30.000
D
54.035 - 54.066
E
67.700 - 68.000
F
29.750 - 29.790
Important
•
Tab. 8.6 details the dimensional values of new
components only.
•
Check that the connecting rod and crankshaft half-
bearings are coupled properly.
•
Refer to the warnings in Par. 8.4.1 for value D
decreased.
•
If the clearance value between B and C is not observed,
you are required to replace bearing R (Fig. 8.12).
Measure value
A, C, D, E and F
and confront them with those
described in
Tab.8.6
.
If the measured values do not follow those described in
Tab.8.6
,
replace connecting rod
T
.
8.5.2 Checking the gudgeon pin-pin axes are parallel
Lubricate gudgeon pin
A
and bearing
R (Fig. 8.12)
.
Insert the gudgeon pin into bearing
R
. Use a dial gauge to check
the axis parallelism of the connecting rod big end and small
end.
Parallel deviation (value V) measured at the tip of the
gudgeonpin, must be a MIN of 0,015 and MAX of 0,030 mm.
If the parallelism values do not comply with the specified
ones,replace the connecting rod with a new one.
8.
5.3 Piston rings check
Insert ring
U
into the cylinder, measure value H (distance
between the points of ring
U
).
Repeat for all the seal rings.
If the measured value H does not correspond to the values
indicated in the table (Tab. 8.7), replace the seal rings U.
Important
Fig 8.14
Fig 8.15

Kohler KDI 2504TM Specifications

General

Brand	Kohler
Model	KDI 2504TM
Category	Engine
Language	English