Kohler KDI 2504TM

9
ASSEMBLY INFORMATION
EN 142
Intermediate gear gudgeon fastening screw M8x1.25 25
Camshaft gear control fastening capscrew M10x1 100
Fastening nut on fuel injection pump gear M14x1.5 65
ENGINE CYLINDER HEAD ASSEMBLY
Component
Thread
(mm)
Torque (Nm) Sealer
Air bleeding cap
M6x1
8
Lifting brace fastening capscrew
M8x1.25
25
Injector manifold
M12x1
30
Cylinder head fastening capscrew M12x1.25
6 Torque
cycles
1st Cycle
40
2nd Cycle
70
3rd Cycle
100
4th Cycle
90°
5th Cycle
90°
6th Cycle
90°
Rocker arm gudgeon fastening capscrew
M8x1,25
25
Rocker arm cover fastening capscrew
M6x1
10
INJECTION SYSTEM
Component
Thread
(mm)
Torque (Nm) Sealer
Injector brace fastening capscrew M8x1.25 20
Waste line fastening drilled capscrew/nipple on Cyl. head M6x1 14
Waste line fastening drilled capscrew on injectors
M10x1
15
Injector side injection tube nuts
M12x1.5
25
Injection pump side injection tubes nuts
M12x1.5
25
Injection pump fastening capscrew M8x1.25 25
Loctite
2701*
Fuel injection pump locking screw ...
Fuel delivery fastening drilled capscrew (on injection pump)
M10x1
25
Waste line fastening drilled capscrew (on injection pump)
M10x1
25
Bleeding screw injection pump (on waste line fastening drilled
capscrew)
M6x1 22
Fuel filter fastening capscrew
M8x1.25
22
INTAKE MANIFOLD
Component
Thread
(mm)
Torque (Nm) Sealer
Fastening screw intake manifold
M8x1.25
25
Intake flange fastening capscrew M8x1.25 25