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Minebea Intec
Transmitter
PR 5220 Series
Minebea Intec PR 5220 Series User Manual
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Presented By
Dallas
Houston
Austin
Ft Worth
NicolScales.com
800.225.8181
Contact Us
Nicol Scales & Measurement is an ISO Accredited Calibration
Company that has provided calibration, repair and sales of all types
of weighing and measurement products since 1931.
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Introduction
10
Read the Manual
10
This Is What Instructions Look Like
10
This Is What Lists Look Like
10
This Is What Menus and Soft Keys Look Like
10
This Is What Safety Instructions Look Like
10
Hotline
11
2 Safety Instructions
12
General Information
12
Intended Use
12
Incoming Goods Inspection
12
Before Operational Startup
12
Installation
12
Supply Voltage Connection
13
Protective Conductor Connection
13
RF Interference Suppression
13
Failure and Excessive Stress
13
Important Note
14
Repairs and Maintenance
14
General Information
14
Electrostatically Sensitive Parts
14
Replacing Fuses
14
3 Device Description
15
Transmitter Versions
15
General Information
15
PR 5220/01 Profibus DP
15
PR 5220/04 Devicenet
16
PR 5220/06 Profinet I/O
16
PR 5220/07 Ethernet IP
16
General Information
16
Overview of the Device
16
Communication Protocols
17
Housing
17
Sticker
17
Dimensions
18
Display and Control Panel
18
General Information
18
Overview
19
Display
19
Operating Elements
22
Overview of Connections
26
4 Device Installation
27
General Information
27
Mechanical Preparation
27
Control Cabinet Units
27
EMC-Compliant Installation
28
Hardware Construction
29
Notes for Connection
29
Network Port
29
Interface
31
Analog Outputs
36
Digital Inputs
37
Digital Outputs
39
Connecting Analog Load Cells and Platforms
41
Interfaces
50
Profibus-DP Interface
50
Devicenet Interface
53
Profinet I/O Interface
54
Ethernet-IP Interface
55
5 "Standard" Application
57
Functions
57
General Information
57
Display Functions
57
6 Easyfill" Application
58
Functions
58
General Information
58
Display Functions
58
Filling Mode
58
Application Menu [Start]
58
7 Commissioning
60
Power Failure/Data Backup/Restart
60
Power Failure
60
Data Backup
60
Overwrite Protection
60
Restart
62
Switching on the Device
62
Switching off the Device
63
Warm-Up Time
63
Finding and Connecting the Device Automatically in the Network
63
Finding and Connecting a Device with a Notebook/Pc
64
Searching the Device in the Network with "Indicatorbrowser
64
Resetting the Network Address
66
Operation Using VNC
66
Operation Via a Web Browser
68
System Setup
68
Serial Ports Parameter
69
Operating Parameter
69
Fieldbus Parameter
69
Network Parameter
69
Weighing Points
70
Limit Parameter
76
Digital I/O Parameters
76
Analog Output Parameter
76
Calibrating Internal Weighing Point
77
General Information
77
Displaying Calibration Data
77
Selecting the Calibration Mode
78
Setting Maximum Load
81
Determining the Scale Interval
82
Determining the Dead Load
83
Calibrating with Weight
84
Calibrating with MV/V
85
Calibrating with Load Cell Data (Smart Calibration)
87
Subsequent Dead Load Correction
88
Linearization
89
Calculating the Test Value
92
Saving the Calibration
92
Cancelling a Calibration
93
Parameter Input
94
Calibrating Xbpi-Scale
99
General Information
99
Parameters for Serial Interface
100
Parameters for the Xbpi-Weighing Function
101
Setting up an Xbpi Platform
102
Xbpi-Parameter Tables
104
Setting the Xbpi Dead Load
107
Xbpi Calibration with User Specified Weight
109
Xbpi Calibration with Automatic Weight Detection
110
Xbpi Calibration with Default Weight
111
Xbpi Calibration with Built-In Weight
112
Xbpi Linearization
112
Calibrating Digital Load Cells of Type "Pendeo
113
General Information
113
Selecting and Configuring RS-485 Interface
114
Selecting the Load Cell Type
115
Calibration Procedure
115
Searching Load Cells
116
Assigning Load Cells
117
Calibrating Load Cells
119
Assigning Load Cell Names
121
Service Function
121
Corner Correction
122
Terminating/Saving Calibration
124
Parameter Input
124
Subsequent Dead Load Correction
126
Displaying Weighing Point Serial Number
127
General Parameter Settings
127
Selecting and Configuring Serial Interfaces
128
Operating Parameters
133
Fieldbus Parameters
135
Network Parameters
138
Configuring Limit Values
140
Configuring Digital Inputs
145
Configuring Digital Outputs
148
Configuring Analog Output
152
System Information
153
Displaying the Version
154
Displaying the Status
154
Showing Hardware Options
155
Displaying Pendeo Data
156
8 Production
160
General Information
160
Starting the Application
160
Configuration Via a Notebook/Pc
161
Configuring Production Mode
161
Configuring Digital Inputs and Outputs
164
Configuring Material
166
Filling
169
9 Extended Functions
171
Hardware Test
171
Serial Interfaces
171
Inputs and Outputs
172
Functions Via the WEB Site
177
General Information
177
Displaying Weighing Points in a Table
178
Configuration Printout
178
Log Files
180
Screenshots
181
Error Log
182
Configuration Data
183
Resetting the Device to the Factory Settings
184
Updating New Software with Flashit
185
Updating with a Fixed IP Address
185
10 Modbus Protocol
189
General Description
189
SPM Data in PR 1612 Modbus Mode
189
11 SMA Protocol
191
General Information
191
12 Fieldbus Interface
192
Fieldbus Interface Configuration
192
Scale Protocol (8-Byte) for the "Standard" Application
192
Write Window (Input Area)
193
Read Window (Output Area)
194
Reading and Writing Data
194
Description of the I/O Area (Read/Write Window)
195
Special Hints for Devicenet and Ethernet-IP
200
Fieldbus Register
200
Filling Protocol (64-Byte) for the "Easyfill" Application
205
Write Window (Input Area)
205
Read Window (Output Area)
205
Indicator Functions
205
Filling Functions
205
Setup of the Fieldbus Interface
207
13 Spm
214
General Information
214
Elementary Data Types
214
Addressing
215
System Data
215
14 Repairs and Maintenance
220
Repairs
220
Maintenance
220
Soldering Work
220
Cleaning
220
15 Disposal
221
16 Error Messages
222
Error Messages Measuring Circuit
222
Weight Error Status
223
Error Messages for Xbpi Scales
223
Error Messages for Pendeo® Load Cells
224
Error Messages During Calibration
225
Error Numbers @ "LAST_ERROR
227
Weighing Point Error
227
Error in the "Easyfill" Application
227
17 Specifications
229
Note on Using "Free Software
229
Decoding the Serial Number
229
General Data
229
Supply Voltage
229
Effect of Ambient Conditions
229
Ambient Conditions
229
Electromagnetic Compatibility (EMC)
230
RF Interference Suppression
230
Weighing Electronics
230
Load Cells
230
Principle
231
Accuracy and Stability
231
Sensitivity
231
Connecting Cables
231
Mechanics
232
Design
232
Weights
232
Documentation on the Enclosed CD
232
18 Appendix
233
Spare Parts
233
Test Connector
233
4
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Minebea Intec PR 5220 Series Specifications
General
Brand
Minebea Intec
Model
PR 5220 Series
Category
Transmitter
Language
English
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