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Nordson Universal Series User Manual
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High-Speed Universal Series
Spray Applicators
Customer Product Manual
Part 1079832_04
Issued 4/15
NORDSON CORPORATION
DULUTH, GEORGIA
USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
2
Table of Contents
Table of Contents
3
Safety
7
Safety Alert Symbols
7
Responsibilities of the Equipment Owner
8
Safety Information
8
Instructions, Requirements, and Standards
8
User Qualifications
9
Applicable Industry Safety Practices
9
Intended Use of the Equipment
9
Instructions and Safety Messages
10
Installation Practices
10
Operating Practices
10
Maintenance and Repair Practices
11
Equipment Safety Information
11
Equipment Shutdown
12
Relieving System Hydraulic Pressure
12
De-Energizing the System
12
Disabling the Applicators
12
General Safety Warnings and Cautions
13
Other Safety Precautions
16
First Aid
16
Safety Labels and Tags
17
Description
19
Introduction
19
About this Manual
22
Theory of Operation
23
Applicator Overview
24
Base Applicator
24
Filter
24
Modules and Nozzles
25
Cordsets
26
Solenoid Valves
27
Specifications
27
Explanation of the Applicator Configuration Code
28
Installation
31
Introduction
31
Unpacking
31
Items Needed
31
Applicator Installation
32
Mount the Applicator
32
Hose Installation
34
Air Supply Installation
36
Connect the Module-Actuating Air
36
Connect the Pattern Air
37
Electrical Installation
38
Connect the Cordsets
38
Connect the Solenoid Valves
38
Applicator Flushing
39
Prepare for Applicator Flushing
39
Flush the Hose
40
Flush the Filter
40
Flush the Manifold
40
Flush the Modules
41
Nozzle Installation
41
Applicator Testing
41
Operation
43
Introduction
43
Startup and Shutdown
43
Starting the Applicator
44
Shutting down the Applicator
44
Adhesive Pattern Adjustment
44
Maintenance
45
Introduction
45
Required Tools and Supplies
45
Recommended Maintenance Schedule
46
Troubleshooting
47
Introduction
47
Troubleshooting Tables
47
Applicator Heating Problems
48
Adhesive Output Problems
49
Adhesive Leakage Problems
51
Air Supply Problems
52
Pattern Control Problems
52
Troubleshooting Procedures
53
Checking Solenoid Valve Mechanical Operation
53
Checking Solenoid Valve Electrical Operation
53
Checking an Air Pressure Regulator
54
Repair
55
Introduction
55
Location of Repair Procedures
55
Parts
57
Using the Illustrated Parts Lists
57
Applicator-Specific Reference Drawings
58
Location of Other Parts Lists
58
Optional Accessories
59
Pressure Regulators/Gauges
59
Pattern Air Control Kits
60
Pattern Air Control Kit Cables
61
Recommended Spare Parts and Supplies
62
Module
63
Introduction
63
Module Overview
64
Module Service
66
Replacing a Control Module
66
Remove the Control Module
66
Install the Control Module
68
Removing a Nozzle
70
Installing a Nozzle
72
Cleaning Nozzles
73
Parts
73
Control Module with Boosted Solenoid Valve Parts
74
Control Module with Standard Solenoid Valve Parts
76
Nozzle-Retaining Clamp Parts
78
Nozzle Part Numbers
79
Recommended Spare Parts and Supplies
79
Technical Data
80
Applicator Specifications
80
Torque Specifications
81
Filter
83
Introduction
83
Filter Overview
83
Filter Service
84
Relieving System Pressure
84
Flushing a Filter
86
Replacing a Filter Screen
88
Remove the Filter
88
Replace the Filter Screen
90
Install the Filter
90
Parts
91
Filter Parts
92
Recommended Spare Parts and Supplies
93
Electrical System
95
Introduction
95
Overview of Electrical Operation
96
Cordsets
96
T-Style Cordset
96
M-Style Adhesive Manifold Cordset
97
M-Style Heated Air Manifold Cordset
97
Heaters and Sensors
98
Cordset Connection
99
Preparing to Connect Cordsets
99
Connecting Adhesive Manifold Cordsets
100
Connecting Heated Air Manifold Cordsets
101
Restoring the System to Normal Operation
103
Disconnecting Cordsets
103
Cordset Service
104
Checking a Heater
104
Checking an RTD
106
Replacing a Cordset
109
Parts
111
Cordsets
112
T-Style Splitter Cables
113
T-Style Extension Cables
114
M-Style Splitter and Adapter Cables
115
M-Style Extension Cables
116
Recommended Spare Parts and Supplies
117
Technical Data
118
Electrical Specifications
118
T-Style Cordset Wiring Diagrams
118
T-Style Cordset Pin Positions
118
T-Style Cables
119
M-Style Cordset Wiring Diagrams
122
M-Style Cordset Pin Positions
122
M-Style Cables
123
4
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Nordson Universal Series Specifications
General
Brand
Nordson
Model
Universal Series
Category
Paint Sprayer
Language
English
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