Nordson Universal Series

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Filter

10-7

Part 1079832_04

E 2015 Nordson Corporation

Figure 10-3 Using the filter removal tool to remove a filter (single-module applicator

shown)

Main Page

Table of Contents3
Safety7
Safety Alert Symbols7
Responsibilities of the Equipment Owner8
Safety Information8
Instructions, Requirements, and Standards8
User Qualifications9
Applicable Industry Safety Practices9
Intended Use of the Equipment9
Instructions and Safety Messages10
Installation Practices10
Operating Practices10
Maintenance and Repair Practices11
Equipment Safety Information11
Equipment Shutdown12
Relieving System Hydraulic Pressure12
De-Energizing the System12
Disabling the Applicators12
General Safety Warnings and Cautions13
Other Safety Precautions16
First Aid16
Safety Labels and Tags17
Description19
Introduction19
About this Manual22
Theory of Operation23
Applicator Overview24
Base Applicator24
Filter24
Modules and Nozzles25
Cordsets26
Solenoid Valves27
Specifications27
Explanation of the Applicator Configuration Code28
Installation31
Introduction31
Unpacking31
Items Needed31
Applicator Installation32
Mount the Applicator32
Hose Installation34
Air Supply Installation36
Connect the Module-Actuating Air36
Connect the Pattern Air37
Electrical Installation38
Connect the Cordsets38
Connect the Solenoid Valves38
Applicator Flushing39
Prepare for Applicator Flushing39
Flush the Hose40
Flush the Filter40
Flush the Manifold40
Flush the Modules41
Nozzle Installation41
Applicator Testing41
Operation43
Introduction43
Startup and Shutdown43
Starting the Applicator44
Shutting down the Applicator44
Adhesive Pattern Adjustment44
Maintenance45
Introduction45
Required Tools and Supplies45
Recommended Maintenance Schedule46
Troubleshooting47
Introduction47
Troubleshooting Tables47
Applicator Heating Problems48
Adhesive Output Problems49
Adhesive Leakage Problems51
Air Supply Problems52
Pattern Control Problems52
Troubleshooting Procedures53
Checking Solenoid Valve Mechanical Operation53
Checking Solenoid Valve Electrical Operation53
Checking an Air Pressure Regulator54
Repair55
Introduction55
Location of Repair Procedures55
Parts57
Using the Illustrated Parts Lists57
Applicator-Specific Reference Drawings58
Location of Other Parts Lists58
Optional Accessories59
Pressure Regulators/Gauges59
Pattern Air Control Kits60
Pattern Air Control Kit Cables61
Recommended Spare Parts and Supplies62
Module63
Introduction63
Module Overview64
Module Service66
Replacing a Control Module66
Remove the Control Module66
Install the Control Module68
Removing a Nozzle70
Installing a Nozzle72
Cleaning Nozzles73
Parts73
Control Module with Boosted Solenoid Valve Parts74
Control Module with Standard Solenoid Valve Parts76
Nozzle-Retaining Clamp Parts78
Nozzle Part Numbers79
Recommended Spare Parts and Supplies79
Technical Data80
Applicator Specifications80
Torque Specifications81
Filter83
Introduction83
Filter Overview83
Filter Service84
Relieving System Pressure84
Flushing a Filter86
Replacing a Filter Screen88
Remove the Filter88
Replace the Filter Screen90
Install the Filter90
Parts91
Filter Parts92
Recommended Spare Parts and Supplies93
Electrical System95
Introduction95
Overview of Electrical Operation96
Cordsets96
T-Style Cordset96
M-Style Adhesive Manifold Cordset97
M-Style Heated Air Manifold Cordset97
Heaters and Sensors98
Cordset Connection99
Preparing to Connect Cordsets99
Connecting Adhesive Manifold Cordsets100
Connecting Heated Air Manifold Cordsets101
Restoring the System to Normal Operation103
Disconnecting Cordsets103
Cordset Service104
Checking a Heater104
Checking an RTD106
Replacing a Cordset109
Parts111
Cordsets112
T-Style Splitter Cables113
T-Style Extension Cables114
M-Style Splitter and Adapter Cables115
M-Style Extension Cables116
Recommended Spare Parts and Supplies117
Technical Data118
Electrical Specifications118
T-Style Cordset Wiring Diagrams118
T-Style Cordset Pin Positions118
T-Style Cables119
M-Style Cordset Wiring Diagrams122
M-Style Cordset Pin Positions122
M-Style Cables123

Nordson Universal Series - Page 89

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