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Omron G9SP-N20S User Manual

Omron G9SP-N20S
236 pages
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OPERATION M ANUAL
Cat. No. Z922-E1-07
G9SP Series
Safety Controller

Table of Contents

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Omron G9SP-N20S Specifications

General IconGeneral
BrandOmron
ModelG9SP-N20S
CategoryController
LanguageEnglish

Summary

Introduction

Intended Audience

Details the target personnel for this manual, emphasizing the need for electrical system knowledge.

Manual Configuration

Terms and Conditions Agreement

Warranty, Limitations of Liability

Outlines Omron's warranty terms, limitations, and buyer remedies for product defects.

Application Considerations

Suitability of Use

Emphasizes buyer responsibility for determining product suitability for their application.

Programmable Products

States Omron's non-responsibility for user programming of programmable products.

Disclaimers

Covers performance data, changes in specifications, and potential errors/omissions.

Safety Precautions

Definition of Precautionary Information

Explains the notation and keywords (WARNING, Caution) used for safety information.

Symbols

Illustrates and defines symbols used for indicating prohibited or required actions.

Precautions for Safe Use

Handling

Advises against dropping or subjecting the controller to excessive shock or vibration.

Installation and Storage Environment

Lists locations to avoid for installation and storage, and environmental considerations.

Installation and Mounting

Provides guidance on enclosure requirements, DIN track mounting, and unit placement.

Precautions for Compliance with UL Standards and CSA Standards

Ratings

Details electrical ratings for G9SP-series controllers, including input/output specifications.

TERMINAL MARKINGS

Lists and describes the function of each terminal on the G9SP-series Controller.

Regulations and Standards

Compliance with EC Directives

Outlines compliance requirements for EMC and Machinery Directives.

Glossary

Terminology

Defines key terms used in the manual for understanding G9SP-series controller functions.

Acronyms

SECTION 1 Overview

1-1 Overview and Features of the G9SP-series Controller

Provides an overview and key features of the G9SP-series Safety Controller.

1-1-1 Overview

Describes the G9SP-series Safety Controller's design for small to mid-sized safety systems.

1-1-2 Basic System and Configuration Devices

Illustrates the basic system configuration and components for the G9SP-series Controller.

1-1-3 Features

Details the controller's features including safety logic, I/O, wiring error detection, and connectivity.

1-2 Basic Operating Procedures

System Design

Outlines steps for safety measures, device selection, security, and PLC interface.

Hardware Design

Covers wiring, I/O verification, and response performance calculations.

Software Design

Details preparations, configuration data creation, and system settings.

Startup and Debugging

Describes connecting online, downloading, verifying, and safety validation testing.

Operation, Maintenance, and Inspection

Covers equipment operation, troubleshooting, and inspection procedures.

SECTION 2 Part Names and Specifications

2-1 G9SP-series Controllers

Provides names, specifications, and terminal arrangements for G9SP-series controllers.

2-2 Expansion I/O Units

Details part names, I/O specifications, and terminal arrangements for Expansion I/O Units.

2-3 Option Units

Describes Option Units including RS-232C, Ethernet boards, and memory cassettes.

SECTION 3 Calculating Response Performance

3-1 Startup Time

Describes the operating flow and startup time of the G9SP-series Controller.

3-2 Reaction Times

Explains how to calculate reaction times for safety response performance.

SECTION 4 Installation and Wiring

4-1 Installation

Provides precautions on environmental factors and installation locations for G9SP-series Units.

4-2 Wiring

Describes wiring methods for the G9SP-series Controller and Expansion I/O Units.

SECTION 5 Preparations for Using the G9SP Configurator

5-1 Overview

Introduces the G9SP Configurator software and its system requirements.

5-2 Installation

Details the installation procedures for the G9SP Configurator and USB driver.

SECTION 6 Creating Configuration Data

6-1 Overview

Explains that configuration data is created using the G9SP Configurator.

6-2 Creating Configuration Data

Guides through hardware settings, programming, system settings, and report generation.

6-3 Designing Device Security

Describes setting access restrictions with passwords for project files and the controller.

6-4 Offline Simulation

Explains how to check program execution by performing simulation on a computer.

6-5 Creating and Using User-defined Function Blocks

Details how to create, use, and manage user-defined function blocks for reusable programming.

SECTION 7 Communications with a Standard PLC Using an Option Board

7-1 Functionality for All Option Board's

Covers features, applications, and data transmission for Option Board communications.

7-2 RS-232C Serial Communications

Describes connection, specifications, settings, and formats for RS-232C serial communications.

7-3 Ethernet Communications

Explains connection, formats, and examples for Ethernet communications with a Standard PLC.

SECTION 8 Connecting Online and Downloading to the G9SP-series Controller

8-1 Overview

Describes connecting online, downloading configuration data, and verifying operation.

8-2 Downloading Configuration Data to the G9SP-series Controller and Verification

Details procedures for connecting online and downloading configuration data.

8-3 Uploading Data from the G9SP-series Controller

Explains how to upload configuration data from the G9SP-series Controller to the Configurator.

8-4 Resetting the G9SP-series Controller

Describes the two reset types and procedures for resetting the G9SP-series Controller.

8-5 Setting a Device Password

Explains how to set a device password for access control and scope of its application.

SECTION 9 Operation and Operating Modes

9-1 G9SP-series Controller Operating Modes

Lists and describes the various operating modes of the G9SP-series Controller.

9-2 Changing the Operating Mode

Provides procedures for moving between operating modes like RUN, IDLE, and CONFIGURING.

9-3 Configuration Lock and Automatic Operation

Explains how to lock configuration data and automatic startup modes.

9-4 Changing the Configuration Data

Details the procedure for changing configuration data after download or operation start.

9-5 Operation for Power Supply Interruptions

Describes how the controller operates during power supply interruptions and voltage drops.

SECTION 10 Checking Operating Status and Debugging

10-1 Monitoring Devices

Covers online monitoring of operating status, error log, and operation log.

10-2 Monitoring Programs

Explains how to graphically monitor program execution and I/O tag values.

10-3 Debugging in Force Mode

Details how to force-set and force-reset I/O tags for efficient debugging.

10-4 Safety Validation and Preparations for Operation

Covers safety validation testing, data backup, and report output before operation.

SECTION 11 Backup and Restore Data Using Memory Cassette

11-1 Overview

Introduces using the Memory Cassette for maintenance efficiency.

11-2 Backing Up Data to the Memory Cassette

Describes the conditions and procedures for backing up configuration data.

11-3 Restoring Data to G9SP-series Controller

Details the conditions and procedures for restoring data from a Memory Cassette.

11-4 Checking Configuration Data Using Indicators

Explains how to use indicators to check configuration data and safety signatures.

SECTION 12 Maintenance and Inspections

12-1 Inspections

Describes daily or periodic inspections for maintaining G9SP-series Controller functions.

12-2 G9SP-series Controller Replacement Precautions

Provides precautions to follow when replacing a G9SP-series Controller.

SECTION 13 Troubleshooting

13-1 Overview of Troubleshooting

Describes how to troubleshoot errors by checking indicators and identifying issues.

13-2 Error Details and Measures

Details fatal and non-fatal errors and provides corresponding probable causes and actions.

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