9926595 R01 - 2015-2016 RANGER EV Service Manual
© Copyright Polaris Industries Inc.
1.9
DRIVE MOTOR & ELECTRICAL
Motor Configuration
Single 48 Volt High Efficiency AC
Induction Motor
Motor Peak
30 HP (22.4 kW)
Modes
3 Modes:
High for performance
Low for pulling / towing
Max for maximum distance
Controller
650 Amp Sevcon Gen 4 controller
with multi-mode driving and
regenerative braking
Battery Pack
11.7 kW battery pack at 48Vdc with
(8) 12 volt, US12VXC batteries in
series-parallel configuration.
Maximum Speed 25 MPH (40 km/h)
Throttle
Redundant, non-contact, inductive-
sensing pedal
On-board Charger
Delta Q 120 volt AC input;
48 volt DC output
Charge Time
8 Hours (dependant on depth of
discharge)
Electrical
Charge Indicator
Digital - Indicates Battery
State-of-Charge
Hour Meter
Digital - Indicates Cumulative
Hours Of Vehicle Movement
Indicator Lights
Directional selection, Park Brake,
Motor or Controller Malfunction
Auxiliary Power 12 volt Accessory Outlet
Lights: Main Headlights
Dual 50 Watt
Tail Light / Brake Light
Sealed LED
Chassis
Floating - no ground connection.
NOTE: When the vehicle batteries
are being charged the chassis is at
ground potential. Do not work on
the vehicle when the battery
charger is connected to an
electrical outlet.
DRIVE TRAIN
Final Drive
Direct drive motor-to-transaxle with
low noise gears
Shift Type
N/A
Drive System
On-Demand True AWD / 2WD /
Versa Trac Turf Mode
Drive Ratio - Front 3.81:1
Drive Ratio - Rear 20.56:1
Front Gearcase
Front Gearcase
Lubricant Requirement
Demand Drive Plus
6.1 oz. (180 ml)
Front Gearcase Fill Plug
Torque
8-10 ft-lbs (11-13.6 Nm)
Front Gearcase Drain
Plug Torque
11 ft-lbs (15.0 Nm)
Rear Gearcase
Rear Gearcase
(Transaxle) Lubricant
ATV Angle Drive Fluid
20.3 oz. (600 ml)
Rear Gearcase
(Transaxle)
Fill Plug & Drain Plug
Torque
14 ft-lbs (19.4 Nm)
Steering / Suspension
Toe Out
1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension
MacPherson Strut / A-arm
Front Travel
8 in. (20.3 cm)
Rear Suspension Dual A-Arm Independent (IRS)
Rear Travel
9 in. (22.9 cm)
Shock Preload
Adjustment
Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type
12 x 6 / Steel
Rear Wheel Size / Type
12 x 6 / Steel
Front Tire 25 x 9-12 Carlisle All-Trail ll
Rear Tire 25 x 9-12 Carlisle All-Trail ll
Tire Air Pressure
(Front and Rear)
20 psi (138 kPa)
Brake System
4 Wheel Hydraulic Disc With Dual
Bore Front Calipers
Brake Fluid DOT 4
Parking Brake
Dash Mounted Lever- Activated
Mechanical
GENERAL / BATTERY
1
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